Specification SIPLACE X-Series规格说明书2 - 第42页

42 SIPLACE Software Suite SIPLACE Station Software The extreme flexibility of the SIPLACE X-series is also reflected in many functions and application s of the 705 version station software. The aim of the softw are is to…

SIPLACE Software Suite

Overview

Production monitoring:

SIPLACE Explorer

Product definition:

SIPLACE Pro

Station control:

SIPLACE Station Software with SMART GUI

Product definition

SIPLACE Pro

SIPLACE software product Standard Option

Station operation

and control

SIPLACE station software with SMART GUI X

Product defini-

tion, optimization

and line control

SIPLACE Pro

A single application for all programming tasks

SIPLACE ASCII Centroid Import Wizard

Fast and easy data conversion

SIPLACE SiCluster Professional

Fully automatic product grouping

SIPLACE EDM

Straightforward data management for placement programs

Production moni-

toring & process

control

SIPLACE OIS

Operator Information System

SIPLACE Explorer

Line monitoring system

Set-up verifica-

tion & traceability

SIPLACE Setup Center

Avoids set-up errors with reliable set-up verification

SIPLACE Traceability

Traceability of the placement processes

Station monitoring:

SIPLACE OIS

SIPLACE Software Suite

SIPLACE Station Software

The extreme flexibility of the

SIPLACE X-series is also

reflected in many functions

and applications of the 705

version station software. The

aim of the software is to sup-

port users in their daily work,

to simplify processes on the

machine and thus to

increase the productivity of

the overall line. There are

four different user levels that

ensure that every user has

access to the information

and options that he needs for

his work on the machine.

The benefits of the SIPLACE

station software 705 at a

glance:

• Simple and innovative

user guidance, ideal for

both inexperienced users

(-> Smart GUI) and

experts

• Fast, direct access to all

machine functions and

systems, as required.

• Best in class NPI features

• Maximum user-friendli-

ness

• Maximum ruggedness

during placement

New product introduction

made easy

The enhanced options for

new product introduction

(NPI) on the line is one of the

key features in the SIPLACE

station software 705.

New products must be pro-

duced without error right

from the very first PCB.

SIPLACE is able to rise fully

to this challenge with the

SIPLACE station software,

which supports the user

through the product introduc-

tion process with the follow-

ing functions.

Placement list at the sta-

tion

The placement list for the

PCB currently being pro-

cessed is always available at

the station. The placement

list shows at a glance:

• The placed components in

the selected placement

area

• The order in which the

components are placed

• The placement head that

places the components

• The feeder module from

which the components

are fetched

• The status of the place-

ment position.

The status of the placement

position can be modified

online at the station. If certain

components are not avail-

able on the line, users can

postpone and then resume

their placement later.

The status of the placement

position is broken down into

the following categories

(position options):

• Place.

• Omit. (The placement

position is not placed. This

status can be selected

either for the current PCB

or for the entire job. In the

latter case, this compo-

nent will be omitted from

all following PCBs until a

new job is sent to the line.)

• Postpone. (The compo-

nent is placed at the end of

the placement cycle.)

SIPLACE Software Suite

SIPLACE Station Software

General

Individual measured data

The individual measured

data determined by the

SIPLACE 705 station soft-

ware (measurement con-

texts) can be saved at the

station. This can be made

contingent upon the following

conditions (Vision measure-

ment options):

1. Component cannot be

measured and measured

data (measurement con-

texts) should be saved.

This measured data can

then be used for fine-tun-

ing during a subsequent

analysis. As with other

optical inspection sys-

tems, pseudo-errors can

then be distinguished

from real errors, thus

allowing the affected

package form to then be

optimized to suit the spe-

cific application.

2. Vision measurement

reports should always be

produced at the same

time for this component.

If there is any doubt

about the quality of the

component, the vision

reports for all compo-

nents can be produced at

the same time.

3. The machine should stop

as soon as a vision error

occurs for components.

If it is essential to avoid

rejected components

because the compo-

nents are very expensive,

for example, this option

may be used to correct all

measuring errors that

occurred without a single

component being

rejected. The machine

stops with the component

in front of the camera so

that the component can

be checked.

In addition, pick-up and

placement positions can be

approached with the PCB

camera for checking. This

means that a one hundred

percent placement check

can be carried out inside the

machine.

Teaching components

Package forms that are not

included in the standard

package form library may be

created using the SIPLACE

Pro offline programming sys-

tem with the aid of data

sheets or using the offline

vision teach station with a

sample component.

Alternatively a package form

may be identified incomplete

and presented to the station

as such. The description can

be finished on the line after

the first pick-up operation.

After the description, a

robustness analysis can be

carried out at the station.

This will ensure that the com-

ponent will always be

detected reliably, even with

different frames.

You can also program the

placement positions on the

board in the station software.

This software provides

advanced support functions

which allow you, for

example, to combine images

from the PCB camera with

data from the placement pro-

gram. This boosts the pro-

ductivity significantly for

production environments

with frequent new production

introductions or product

changeovers.

The SIPLACE station soft-

ware makes users’ daily

work much easier.

Many other features of the

station software make users’

daily work easier and thus

optimize the processes in

SMT production.

• Calibration operations are

fully integrated into the

software

• Self-healing nozzles and

feeder modules

• Cycle self-determination

by feeder modules

• Alarms - Everything at a

glance

• FaceDown recognition

• Direct access to board

conveyor functions, such

as Nonstop board trans-

port