Specification SIPLACE X-Series规格说明书2 - 第46页

46 Maximum Quality in Production Maximum quality in pro- duction The SIPLACE X- series not only provides market-le ading machine quality; it also guar- antees maximum prod uct quality throug h a combina - tion of the fol…

SIPLACE Software Suite

SIPLACE Random Setup

The SIPLACE Random

Setup software simplifies

the processes of creating a

setup at the preliminary

setup location and changing

the setup on a SIPLACE line.

In contrast to the existing

setup method in which the

feeder modules and compo-

nents have to be set up pre-

cisely on the specified tracks

of a component changeover

table, Random Setup allows

you to set up feeder modules

and components on any

component table tracks

within a line.

This concept is based on the

interaction between the

unique assignment of com-

ponents on the modules and

the “intelligence” of the Ran-

dom Setup software.

SIPLACE Random Setup

increases productivity, par-

ticularly under the following

production conditions:

• Low-volume production

with a large mix and lots of

product changes

• Production with lots of new

product introductions

(NPI) or rush jobs

• Production with high flexi-

bility and rapid product

changes are required

Benefits for the customer

Using SIPLACE Random

Setup will benefit you as a

customer. For example, you

will no longer have to sort

components by component

table specification and track,

which will make it much

faster to set up the compo-

nents at the preliminary

setup location. Feeder mod-

ules can now be set up on

any track of a component

changeover table and at any

locations within a line.

It is also possible to add

reserve tracks without editing

the setup. A future version of

SIPLACE Random Setup will

also allow alternative tracks

to be set up while production

is running.

In Split Table mode, you

can prepare a new setup on

the machine while production

continues on the line. This

floating changeover strat-

egy will shorten line down-

times. You will also reduce

investment costs as no addi-

tional component trolleys are

needed for the setup change.

Only the feeder modules on

the component changeover

tables are replaced.

Maximum Quality in Production

Maximum quality in pro-

duction

The SIPLACE X-series not

only provides market-leading

machine quality; it also guar-

antees maximum product

quality through a combina-

tion of the following features:

100% placement process

control

The SIPLACE X-series has

various control mechanisms

as standard that guarantee

maximum placement reliabil-

ity. For example, sensors

check whether the compo-

nent was picked up or set

down correctly. The compo-

nent set-down forces are

checked, and differences in

height during pick-up and

any bumps on the PCB dur-

ing placement are compen-

sated.

Digital vision inspection

The digital vision system

guarantees extremely fast

and reliable component rec-

ognition, while being very

simple to use. The system

identifies each individual

component from its shape

and color. Using different illu-

mination and brightness lev-

els, almost every package

form can be easily detected.

The system also stores

images of the components,

known as “vision dumps”.

These show which compo-

nents were rejected. As a

result, errors can be detected

earlier when introducing new

products, thus increasing

process reliability. The vision

dumps also provide good

negotiation tools if defective

components are supplied.

Intelligent software for set-

up verification

SIPLACE X-series set-ups

are verified on the compo-

nent roll and by the intelligent

SIPLACE X feeder modules

with reference to the bar-

code. This helps to avoid set-

up errors. This network of

tests considerably lowers

dpm rates and increases the

first pass yield.

SIPLACE Services

Production life cycle

SIPLACE offers a compre-

hensive worldwide portfolio

of services to support cus-

tomers across the entire pro-

duction life cycle. From

planning a new factory or

extending an existing pro-

duction facility, via start-up

and series production of new

products through to optimiz-

ing the performance of

equipment and the produc-

tion team, SIPLACE (with

over 20 years’ experience in

the field of SMT technology

and best-practice experience

gained all around the world)

offers innovative solutions to

its customers. We are com-

mitted to your success! Con-

tact your local SIPLACE

sales partner who will be

happy to discuss the entire

range of services with you in

detail.

The SIPLACE services are

tailored to the customer’s

needs and give customers

the option of choosing the

right solution for their situa-

tion from the alternatives on

offer.

Manufacturing Innovations

SIPLACE customers fre-

quently have to test the effi-

ciency and profitability of

production equipment and

processes in order to meet

the constantly changing

market requirements and

devise competitive advan-

tages. With its Manufacturing

Innovations, the SIPLACE

team is working in close col-

laboration with the customer

team to devise innovative,

customized best-practice

solutions. The precise prob-

lem is identified, then the

existing solution or an exist-

ing process is analyzed, key

indicators are determined

and suggested solutions are

drawn up and the potential

for improvement is indicated.

The SIPLACE team has

access to a whole range of

standardized optimization

tools for this process.

Engineering Services

With SIPLACE Engineering

Services, SIPLACE experts

can bring their technical

expertise, experience and

SIPLACE quality standards

to help with your tasks. Typi-

cal tasks include the devel-

opment of programming data

for special components, the

development of customer-

specific hardware solutions

(such as nozzles, grippers or

special feeders), machine

maintenance or calibration

services to demonstrate

placement accuracy, repair

services or hotline support.

SIPLACE experts can be

called upon when you need

them. You benefit from their

rapid availability, their incred-

ible experience and the

knowledge network created

between the individual ser-

vice experts, not to mention

the close collaboration

between the experts and the

SIPLACE R&D department.