00198377-01_SM_JTF-ML2_en - 第3页
3 Service Manual SIPLACE JTF-ML2 08/2017 Table of Contents Table of Contents 1 Introduction .. 7 1.1 Safety Instructions .. 7 1.1.1 Conventions for the Use of Safety Instructions and Symbols .. 7 1.1.2 Staff Qualif…
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Copyright © ASM Assembly Systems Technical data subject to change
ASM
Assembly Systems GmbH & Co. KG
Rupert-Mayer-Strasse 44
81379 Munich
Germany
Item no.: 00198377-01
www.asm-smt.com Printed by ASM Assembly Systems
3Service Manual SIPLACE JTF-ML2 08/2017
Table of Contents
Table of Contents
1 Introduction.. 7
1.1 Safety Instructions.. 7
1.1.1 Conventions for the Use of Safety Instructions and Symbols.. 7
1.1.2 Staff Qualifications and Training.. 7
1.1.3 Important notes on operational safety.. 8
1.1.3.1 General.. 8
1.1.3.2 Safety of Operators and Other Persons.. 8
1.1.3.3 Safety of Plant and Equipment.. 9
1.1.4 Danger of Crushing at the SIPLACE JTF-ML2.. 9
1.1.5 Safety Instructions for Transporting the Module.. 10
1.2 Preparatory Work..... 11
1.3 Other Instructions.. 13
1.3.1 Environmentally-Friendly Disposal of Materials and Components.. 13
1.3.2 Use of Original SIPLACE Accessories and Spare Parts.. 13
1.3.3 Information About This Service Manual.. 13
1.3.4 ESD Guidelines.. 13
1.3.4.1 Definition of ESD.. 13
1.3.4.2 Important Measures to Protect Against Static Charging.. 13
1.3.4.3 Handling ESD Modules.. 14
1.3.4.4 Measurements and Modifications to ESD Modules.. 14
1.3.4.5 Dispatching ESD Modules.. 14
1.3.5 Validity of Document.. 14
1.3.6 Release History.. 14
1.3.7 ASM on the World Wide Web (WWW).. 15
1.4 Staff Qualifications and Training.. 15
1.5 Abbreviations.. 15
2 General Tasks.. 17
2.1 Hardware Tasks.. 17
2.1.1 Removing Conveyor from Machine.. 17
2.1.2 Removing Tower from Machine.. 21
2.1.3 Removing Tower Top Cover.. 25
2.1.4 Removing Side Cover.. 27
2.1.5 Mounting the Tower.. 27
2.1.6 Mounting the Conveyor.. 29
2.2 Software Tasks.. 32
2.2.1 Teach Transfer Position.. 32
2.2.2 Teach Refill Position.. 34
3 Tower Mechanics.. 35
3.1 Replacing the Synchronized Pulley.. 35
3.2 Replacing the Toothed belt Synchroflex.. 38
3.3 Replacing the Lifting Motor.. 40
3.4 Replacing the Ball Screw.. 43
3.5 Replacing the Urethane Bumpers.. 46
3.6 Replacing the Tray Guide Top-Left.. 48
3.7 Replacing the Door Insert Lock.. 49
3.8 Replacing the Door Guide Strip.. 52
4 Service Manual SIPLACE JTF-ML2 08/2017
Table of Contents
3.9 Replacing the Door Lock Stop Block.. 53
3.10 Replacing the Tray Guide.. 54
3.11 Replacing the Tray Guide Top-R.. 55
3.12 Replacing the Tower Buffer.. 56
3.13 Removing the Dual Kicker and Dismantling Parts.. 57
3.13.1 Replacing the Kicker Tip Test.. 59
3.13.2 Replacing the Driven Pulley.. 60
3.13.3 Replacing the Dual Kicker Timing Belt.. 62
3.13.4 Replacing the Motor Sub-Assembly.. 63
3.13.5 Final Steps Before Remounting the Kicker.. 66
4 Conveyor Mechanics.. 69
4.1 Replacing the Fitting Screw [03005652-xx].. 69
4.2 Removing the Conveyor Driver Unit and its Parts as Preparatory Steps.. 72
4.2.1 Replacing the Driving Pulley.. 75
4.2.2 Replacing the BLDC Motor and Conveyor Drive Pulley.. 76
4.3 Replacing the Conveyor Roller Assembly.. 82
4.4 Replacing the Driven Pulley.. 86
4.5 Replacing the PCBA Position Cover.. 89
4.6 Replacing the E Clamper and Parts.. 91
4.6.1 Replacing the Plastic Guide.. 94
4.7 Replacing the Pusher Unit and Parts.. 95
4.7.1 Replacing the Toothed Belt Synchroflex.. 97
4.7.2 Replacing the Pusher Driven Unit.. 101
4.7.3 Replacing the Pusher Motor.. 102
4.7.4 Replacing the LM Guide.. 105
4.7.5 Replacing the Pusher Tip.. 106
4.8 Replacing the Toothed Belt.. 108
4.8.1 Replacing the Driving Pulley.. 111
4.8.2 Replacing the BLDC Motor.. 112
4.8.3 Replacing the Single Disk flexible Coupling.. 118
5 Electrics.. 121
5.1 Replacing the Slot Sensor.. 121
5.2 Replacing the Beam Sensor Emitter Cable.. 123
5.3 Replacing the HMI LED Cable.. 125
5.4 Replacing the PCBA RFID Reader Board.. 127
5.5 Replacing the Beam Sensor Receiver Cable.. 129
5.6 Replacing the Light Aperture.. 131
5.7 Replacing the PCBA JTF-ML2 Control Board.. 132
5.8 Replacing the Reflective Sensor Cable.. 133
5.9 Replacing the PCBA Conveyor Drive Board.. 135
5.10 Replacing the Door Safety Switch.. 137
5.11 Replacing Slot Sensor w/ Connector.. 138
6 Magazine.. 141
6.1 Pushing Trays into and Removing from the Cassette.. 142
6.2 Locking and Unlocking the Direction Lock of 9-Level Cassettes.. 143