00197042-04_SM_X-Serie-S_Customer_EN - 第11页
1 Introduction 1.1 Safety instructions Service Manual SIPLACE X-Serie S 06/2019 11 1 Introduction This service guide is a manual or reference work for performing service work on the SIPLACE® X- Series S placement machine…

10 Service Manual SIPLACE X-Serie S 06/2019
Contents:
9.6.5 Replacing the control board.. 404
9.6.5.1 Control board SPS.. 405
9.6.6 Replacing the swivel head.. 406
9.6.7 Replacing the pneumatic cylinder.. 407
9.6.8 Replacing the coil hose.. 408
9.6.9 Replacing the coiled cable.. 409
9.6.10 Replacing the Round Cable.. 411
9.6.11 Replacing the tension spring.. 412
9.6.12 Replacing the top sensor.. 413
9.6.13 Replacing the bottom sensor.. 414
9.6.14 Replacing the one-way restrictor.. 415
9.6.15 Replacing the solenoid valve.. 416
9.6.16 Replacing the solenoid valve cable.. 417
9.6.17 Replacing the press roller.. 418
9.6.18 Replacing the Magazine Recognition Board.. 419
9.6.18.1 Magazine recognition board.. 420
10 Vacuum Pump.. 421
10.1 Replacing the vacuum pump.. 421
10.2 Replacing the exhaust air hose.. 421
10.3 Replacing the connector unit box.. 422
10.4 Replacing the power supply cable for the vacuum pump.. 423
10.5 Replacing the suppressor module in the connector unit box.. 424
10.6 Replacing the circuit breaker in the connector box.. 425
10.7 Replacing the button in the connector unit box.. 425
10.8 Replacing the relay terminal block in the connector unit box.. 425
10.9 Replacing the diode terminal block in the connector unit box.. 425

1 Introduction
1.1 Safety instructions
Service Manual SIPLACE X-Serie S 06/2019 11
1 Introduction
This service guide is a manual or reference work for performing service work on the SIPLACE® X-
Series S placement machines.
For additional information, please also observe the instructions for the individual placement heads,
where necessary.
1.1 Safety instructions
DANGER
Nonobservance of these safety instructions may cause injury to personnel and dam-
age to the machine!
► Please observe the safety instructions in the user manual of the relevant machine
for all work!
1.1.1 Conventions for the use of safety instructions and symbols
Safety instructions
This manual contains notes that must be observed to guarantee your personal safety and to avoid
damage to equipment. These notes are highlighted by warning triangles and are indicated as fol-
lows according to the level of risk:
DANGER
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to property will occur if this hazard warning is not observed.
WARNING
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to equipment may occur if these warning instructions are not followed.
CAUTION
Definition
For the purposes of this manual, this indicates that minor injuries or damage to property
may occur if this caution is not observed.
NOTICE
Definition
For the purposes of this manual, this note provides information about the product or indic-
ates a part of the manual that requires particular attention.
Symbols
Example Description
Next This typeface marks controls and interface elements in the software.
► This symbol indicates actions that have to be performed by the operator.

1 Introduction
1.1 Safety instructions
12 Service Manual SIPLACE X-Serie S 06/2019
1.1.2 Safety instructions for working with strong magnetic fields
DANGER
Strong permanent magnetic fields
Fatal hazard: persons with active implants (e.g. pacemakers, defibrillators, insulin pumps,
etc.) are at risk from strong permanent magnetic fields inside the machine.
Persons at risk should avoid the immediate vicinity of the machine.
CAUTION
Danger of crushing
Danger of crushing for persons with passive metal implants (e.g. plates, screws).
► Do not reach or lean over into the machine when the covers are open.
► Do not bring any metal objects into the danger area.
CAUTION
Strong permanent magnetic fields
There is a risk that the strong magnetic fields could corrupt data on data media or check
cards.
► Keep sensitive data media away from the permanent magnets.
1.1.3 Safety instructions for the power supply (without SMPS)
NOTICE
Validity
This section applies to the following machine types (without SMPS power supply):
► SIPLACE X-Series S up to serial no. Gxxxx
DANGER
Hazardous voltages!
The machine is supplied with 3x400V~ (or 3x204V~ / 3 x 220V~ / 3 x 230V~ / 3 x
380V~ / 3x415V~) ± 5%, 50/60Hz mains voltages.
► Observe the safety instructions in the user manual during all service work!
► Before you start working on the power supply, check it for absence of voltage and
observe the waiting times!
► The covers of the power supply unit must ONLY be opened by appropriately qualified
and trained personnel.
●
This means that some parts of the system carry potentially lethal voltages – even when
switched off at the main power switch.
●
Incorrect handling of the placement system can therefore result in fatal injuries, severe injuries
or considerable damage to equipment.
●
Measurements and maintenance work must always be carried out by appropriately qualified
personnel.
●
Always follow the applicable accident prevention and DIN regulations (particularly DIN EN 60
204, part 1) or the regulations specific to your country.
●
Before starting any maintenance work, switch the machine off at the main switch and discon-
nect it from the main power supply.
●
Always secure the machine against unauthorized reactivation. If these instructions are not fol-
lowed, you may be able to touch live parts, which could result in fatal or severe injuries.