00197042-04_SM_X-Serie-S_Customer_EN - 第311页

8 Head exchange 8.3 Replacing the SIPLACE C&P20/A/M Service Manual SIPLACE X-Serie S 06/2019 311 Removal ► Switch off the machine, disconnect it from the power supply and secure it to prevent unauthorized reactivatio…

8 Head exchange

8.3 Replacing the SIPLACE C&P20/A/M

310 Service Manual SIPLACE X-Serie S 06/2019

8.3 Replacing the SIPLACE C&P20/A/M

NOTICE

Vacuum test

► If required, perform a vacuum test before removing the placement head.

Read the "Service manual Vacuum test at C&P placement head" [DE+EN:

00196101‑xx] for this.

NOTICE

Fast Hardware Exchange (FHE)

► Observe the instructions in section 8.1 "Fast Hardware Exchange" [}305] when ex-

changing a head.

NOTICE

Example shown as diagram

Replacement of the placement head is shown using the example of a SIPLACE C&P20 A

machine. Replacement of other SIPLACE C&P20 types follows the same procedure. Any

relevant differences will be mentioned explicitly.

Parts, equipment and tools

●

Select the placement head:

Head type Camera Item no.

SIPLACE C&P20A With camera SST23 03062095-xx

Without camera 03058420-xx

SIPLACE C&P20M With camera SST41 03107086-xx

Without camera 03103108-xx

●

Torque screwdriver 1-5 Nm [03078400-xx]

●

Extension/straight TX20 [03073256-xx]

●

Bit holder for Torque Vario-S screwdriver [03078706‑xx]

●

Torx offset screwdriver TX8 [03080081-xx]

●

Calibration tool version SST23 [03034148-xx]

●

Protective hose for component sensor [03078596-xx]

●

For additional work on the placement head:

Head mount [03056231‑xx]

Service manual "C&P20 / C&P20A / C&P20M head" [DE:00197464‑xx] [EN:00197465‑xx]

Job Card "Preventive Maintenance C&P20 A/M" [DE:00197504‑xx] [EN:00197502‑xx] (other

languages available)

●

If needed, for vacuum pump operation:

– Assembly instructions "Vacuum Pump SIPLACE X-Series S from Hxxxx" [00198599‑xx]

– Assembly instructions "Vacuum Pump SIPLACE X-Series S, SX4/DX4 up to

Hxxxx" [00196845‑xx]

8 Head exchange

8.3 Replacing the SIPLACE C&P20/A/M

Service Manual SIPLACE X-Serie S 06/2019 311

Removal

► Switch off the machine, disconnect it from the power supply and secure it to prevent

unauthorized reactivation.

1.2 "Preparatory work..." [}16]

► Switch off the compressed air supply

5.2 "Disabling the compressed air supply" [}134]

Fig.395: Hose on component sensor (example of C&P20 A

shown)

 CAUTION!

The component sensor prisms, under-

neath the placement head, are easily

damaged. Take great care when dis-

mantling the head!

Protect the component sensor with a

piece of hose (1). This is delivered

with the placement head or component

sensor and should be stored in the

service box for the machine, as it is re-

quired for dismantling the head.

Fig.396: Removing the placement head

► Unplug the pneumatic connection(1).

► Disconnect the flat ribbon cable from

the placement head.

► Remove the screws fastening the strain

relief on the component camera cables

and carefully unplug the cables. While

unplugging the cables, press the

clamps on both sides of the connect-

ors.

► Loosen the two screws on the pressure

control valve (2).

► Undo the screw(3) from the pressure

control valve and swing the pressure

control valve to one side.

The head fastening screw near the

pressure control valve is now access-

ible.

► Unscrew all four M4 fastening screws with a long Torx key (TX20).

► Carefully lift the head out of the locating pins on the head plate.

► Placing the head into the head transport box

► If you need to perform further work on this head (e.g. replacing spare parts), fit the head to the

head mount [03056231-xx].

8 Head exchange

8.4 SIPLACE C&P20 P on SIPLACE X-Series S machines

312 Service Manual SIPLACE X-Serie S 06/2019

Installation

► Follow the removal instructions in reverse order for installation. Also observe the following

instructions:

– If you replace the head without component camera, you will need to fit the old camera into

the new head. Read the service manual for your placement head for more information.

– In vacuum pump mode, you need to dismantle the silencer from the old head and fit it to

the new one. Refer to the appropriate vacuum pump assembly instructions for details.

– Make sure that the assembly position on the head plate is correct.

– Tighten the four head fastening screws (M4, TX20) with a torque of 2.7 Nm.

NOTICE

Various hose lengths on SIPLACE X-Series S

The hose to the pressure control valve will vary in length, depending on the installation loc-

ation (standard gantry or rotated gantry).

► Shorten or replace the hose, where necessary.

1.2 "Preparatory work..." [}16]

5.2 "Disabling the compressed air supply" [}134]