00197042-04_SM_X-Serie-S_Customer_EN - 第356页

9 Component feeding 9.2 COT insert 356 Service Manual SIPLACE X-Serie S 06/2019 9.2.2 Installation Positions of COT Insert and Manual Table (Table Positions) Fig.477: Installation positions The following installation po…

9 Component feeding

9.2 COT insert

Service Manual SIPLACE X-Serie S 06/2019 355

Conversion from version 1 to version 2

Fig.475: Push-in fitting

► If you replace a version 1 silencer with

a version 2 silencer, you will also need

to replace the push-in fitting (1)

between the two silencers for space

reasons.

– Old: [03000631‑xx] Push-in L fitting

QSL-1/8-6 (SW12)

– New: [00320172‑xx] Push-in L fitting

QSL-1/8-6 (SW10)

Installation

► Follow the removal instructions in reverse order for installation.

9.2 COT insert

See also

2 2.8 "Nozzle Changers and Reject Boxes" [}43]

9.2.1 COT insert

Fig.476: COT insert overview

1. Safety switch for the component trolley

2. Empty tape duct

3. Assembly positions for the nozzle

changers

4. Cutter

5. Feeder control unit (FCU)

6. Waste tape slide

7. Feed control

8. Feeder unlock device

9 Component feeding

9.2 COT insert

356 Service Manual SIPLACE X-Serie S 06/2019

9.2.2 Installation Positions of COT Insert and Manual Table (Table Positions)

Fig.477: Installation positions

The following installation positions apply to

the SIPLACE X-Series S:

1. Installation position 1

COT insert: X4i S

2. Installation position 2

COT insert, manual table: X4i S

3. Installation position 3

COT insert, manual table: X2 S, X3 S,

X4 S

9.2.3 Replacing the COT Insert Assembly

NOTICE

Working on the COT-i without complete removal of this

For some tasks on the COT-i, it may be enough to just pull the COT-i slightly out of the

machine. In this case, follow the procedure for replacement but observe the following

instructions:

► Remove the screws fastening the central unit and the lifting mechanics.

► You usually do not need to disconnect the cable. However, if the cable is too short,

unplug it.

► Slightly pull the COT-i out of the machine.

Parts, equipment and tools

●

SIPLACE X3 S, X4 S: COT insert X4 S [03098442-xx]

SIPLACE X4i S: COT insert X4i S [03093204-xx]

●

Circuit diagram X-Series S [00197021-xx] (German/English)

●

Mounting tool [03015976-xx]

●

Suitable lifting device (e.g. hand-operated crane)

CAUTION

Heavy machine part!

The COT insert is heavy. To lift it out, you will need to use the mounting tool and a suitable

lifting device (hand-operated crane etc.).

Removal

► Switch off the machine, disconnect it from the power supply and secure it to prevent

unauthorized reactivation.

1.2 "Preparatory work..." [}16]

► Switch off the compressed air supply

5.2 "Disabling the compressed air supply" [}134]

► Dismantle the nozzle changer.

2.8.2 "Replacing the Nozzle Changer" [}44]

9 Component feeding

9.2 COT insert

Service Manual SIPLACE X-Serie S 06/2019 357

► Disconnect the COT insert from all electrical and pneumatic connections. Mark the positions

of these connections, to make clear assignment easier later on. The connection cables and

hoses are located behind the COT insert – in the space leading to the machine base (under

the nozzle changer).

► Dismantle the lower side covers on both sides of the location, so that you can lift the COT in-

sert out later on.

5.5 "Dismantling the Lower Side Cover" [}135]

Fig.478: Mounting tool

1. Fixtures

2. Mounting tool

3. Eyelet

► Attach the mounting tool (2) to the fix-

tures provided (1) on the COT insert.

► Fix the lifting device to the eyelet (3) of

the mounting tool (2).

 NOTICE!

The COT insert can be installed at dif-

ferent positions in the machine loca-

tion. Mark the position of your COT in-

sert, to ensure that this is sub-

sequently returned to its original posi-

tion.

Fig.479: Fastening screws

► Remove the eight fastening screws(1)

of the COT insert.

► Lift the complete COT insert out of the

machine and place it on a suitable sur-

face (four wooden blocks etc.).

► Make sure that you do not damage any

valves, connection cables, hoses etc.

Installation

► Attach the mounting tool to the new COT insert and lift it into the machine, with the help of the

lifting device.

► Reconnect all cables. If required, use the detailed circuit diagrams to help you.

► Move the COT insert into its final position (to the previously marked installation position).

Take care not to damage the cables and hoses.

► Further installation is performed by following the above instructions in the reverse order.