00197042-04_SM_X-Serie-S_Customer_EN - 第4页
4 Service Manual SIPLACE X-Serie S 06/2019 Contents: 2.7.2 Troubleshooting Stationary Cameras .. 39 2.7.3 PCBs Stationary Cameras .. 40 2.7.3.1 Vision LED driver VLT 33 .. 40 2.7.3.2 Vision LED Controller VLC25/33 …
3Service Manual SIPLACE X-Serie S 06/2019
Contents:
Contents:
1 Introduction.. 11
1.1 Safety instructions.. 11
1.1.1 Conventions for the use of safety instructions and symbols.. 11
1.1.2 Safety instructions for working with strong magnetic fields.. 12
1.1.3 Safety instructions for the power supply (without SMPS).. 12
1.1.4 Safety instructions for the power supply (with SMPS).. 13
1.1.5 Safety instructions for the compressed air supply.. 15
1.1.6 Safety instructions for work on the cutting device.. 15
1.1.7 Safety instructions for the gantry.. 15
1.1.8 Safety instructions on hazardous materials.. 15
1.1.9 Classification of the optical systems.. 16
1.1.9.1 Classification of the whole machine.. 16
1.1.9.2 Laser classification.. 16
1.1.9.3 Classification of the camera systems.. 16
1.2 Preparatory work..... 16
1.3 Other instructions.. 19
1.3.1 Environmentally-friendly disposal of materials and components.. 19
1.3.2 Use of original accessories and spare parts.. 19
1.3.3 Information about this service manual.. 20
1.3.4 ESD guidelines.. 20
1.3.4.1 What does ESD mean?.. 20
1.3.4.2 Important measures to protect against static charging.. 20
1.3.4.3 Handling ESD modules.. 20
1.3.4.4 Measurements and modifications to ESD modules.. 21
1.3.4.5 Dispatching ESD modules.. 21
1.3.5 Validity of Document.. 21
1.3.6 Release History.. 22
1.3.7 SIPLACE on the World Wide Web (WWW).. 24
1.4 Staff qualifications and training.. 24
1.5 Abbreviations.. 24
2 Basic Machine.. 25
2.1 Overview of X-Series S Machines.. 25
2.1.1 Serial Number of Module.. 25
2.2 Replacing the gas pressure shock absorber on the cover.. 26
2.2.1 Troubleshooting – Loose Screwed Fixtures on the Gas Pressure Shock Absorbers.. 28
2.3 Guide Rollers on the Covers.. 29
2.4 Setting the Covers.. 31
2.4.1 Overview.. 31
2.4.2 Setting the Cover Switch.. 31
2.4.3 Setting the Cover Switch Centering Device.. 32
2.4.4 Setting the Actuator.. 32
2.4.5 Setting the Bottom Stop.. 33
2.4.6 Setting the Cover Rollers.. 34
2.5 Replacing the barcode laminate for the X feeder.. 35
2.6 Replacing the machine foot.. 36
2.7 Replacing Stationary Component Camera Digital Type 25/33/36.. 37
2.7.1 Installation Height of the Stationary Camera.. 38
4 Service Manual SIPLACE X-Serie S 06/2019
Contents:
2.7.2 Troubleshooting Stationary Cameras.. 39
2.7.3 PCBs Stationary Cameras.. 40
2.7.3.1 Vision LED driver VLT 33.. 40
2.7.3.2 Vision LED Controller VLC25/33 GigE DTC.. 40
2.7.4 DIP Switch for Camera Types 25 and 33.. 42
2.8 Nozzle Changers and Reject Boxes.. 43
2.8.1 Nozzle Changers and Nozzle Stations - Overview.. 43
2.8.2 Replacing the Nozzle Changer.. 44
2.8.3 Setting the Nozzle Reject and Station Height.. 46
2.8.4 Setting the Nozzle Changer Height.. 47
2.8.5 Jumpers on the Nozzle Changer.. 48
3 Power supply.. 49
3.1 Electrical System.. 49
3.2 Electrical Checks.. 49
3.3 Pulling out the Power Supply.. 51
3.4 Power supply and transformer module (up to serial number Gxxx).. 52
3.4.1 Overview.. 52
3.4.2 Overview of Distributor and I/O Module.. 53
3.4.3 Checking the Input Voltage on the Transformer Module.. 55
3.4.4 Checking the Input Voltage at the Inrush Current Limitation Board.. 56
3.4.5 Replacing the inrush current limiter for the transformer (A2).. 57
3.4.6 Replacing the inrush current limitation for the servo (A3).. 58
3.4.7 Inrush current limiter servo (A1).. 59
3.4.8 Replacing the AC/DC Converter (A5 to A8).. 59
3.4.8.1 Setting the Voltage on the AC/DC Converters.. 61
3.4.9 Replacing the Rectifiers (U1 to U3, U20 to U24).. 62
3.4.10 Replacing the load add circuit (A4).. 63
3.4.11 Replacing the line filter (Z1).. 64
3.4.12 Replacing the protective contactor combination.. 65
3.4.13 Replacing the output coupling link (K7).. 66
3.4.14 Replacing the socket.. 67
3.4.15 Replacing the SP splitter (A10).. 68
3.4.15.1 SP distributor assembly (power supply).. 69
3.4.16 Replacing the microfuse (F40 to F51).. 70
3.4.17 Replacing the main switch 3LD2.. 71
3.4.18 Replacing the Motor Circuit Breaker with Motor Protection Tripping Unit.. 72
3.4.19 Replacing the motor protection switch PKZ2.. 73
3.4.20 Replacing the Motor Protection Release Block (PKZ2).. 75
3.4.21 Replacing the motor protection switch PKE32/XTU-32.. 78
3.4.21.1 Adjustment of the Motor Protection Switch PKE32.. 82
3.4.22 Replacing the machine mains power connection cable.. 83
3.5 Power supply and transformer module (from serial number Hxxxx).. 83
3.5.1 Overview.. 83
3.5.2 Overview of Distributor and I/O Module.. 84
3.5.3 Electrical and Control Settings.. 85
3.5.4 Checking For Absence of Voltage.. 86
3.5.5 Replacing the buffer module.. 91
3.5.6 Replacing the Contactor Safety Breaker [03112066-xx].. 93
3.5.7 Replacing the AC/DC Converter.. 95
3.5.8 Setting the Voltage on the AC/DC Converters.. 96
3.5.9 Replacing the main switch.. 97
5Service Manual SIPLACE X-Serie S 06/2019
Contents:
3.5.10 Replacing the circuit breaker.. 98
3.5.11 Replacing the main power cable.. 99
3.5.12 Replacing the Distribution and Fusing Assembly.. 100
3.5.12.1 Distribution and fusing board assembly.. 101
4 Electrics and control system.. 103
4.1 Electrical System.. 103
4.2 BoxPC.. 104
4.2.1 Replacing the Control Computer BoxPC.. 104
4.2.1.1 Replacing the BoxPC 627x/827x.. 105
4.2.1.2 Replacing the BoxPC 427x.. 107
4.2.2 Overview of Connections for BoxPC 427D.. 108
4.2.3 Overview of Connections for BoxPC 627x/827x.. 108
4.2.4 Overview of connections for BoxPC ABP402-A.. 108
4.2.5 Replacing the CAN card (BoxPC 627B/827C only, up to no. Gxxxx).. 109
4.2.6 Replacing the GigE Ethernet Adapter.. 109
4.2.7 Replacing the LAN card (from serial no. Hxxxx).. 110
4.2.8 Replacing the Hotlink interface card.. 111
4.2.9 Replacing the RAM in the BoxPC.. 112
4.3 Replacing the cover fan.. 113
4.4 Replacing the cover switch.. 114
4.5 Indicator lamp.. 115
4.5.1 Indicator lamps (version1).. 116
4.5.1.1 Replacing the Indicator Lamp.. 116
4.5.1.2 Replacing the Light Elements in the Indicator Lamp.. 117
4.5.1.3 Conversion 2-/3-Part Indicator Lamp.. 117
4.5.2 Indicator lamp (version2).. 118
4.5.2.1 Replacing the indicator lamp/module.. 118
4.6 Replacing the monitor/monitor holder.. 121
4.7 Replacing the button.. 122
4.8 Replacing the CAN switch.. 122
4.8.1 Setting the DIP Switch on the CAN Switch.. 124
4.8.2 CAN switch.. 125
4.9 Replacing the CAN interface CINX (from serial no. Hxxxx).. 126
4.9.1 Setting the DIP Switch on the CINX Switch.. 127
4.10 Replacing the I/O control unit.. 127
4.10.1 I/O control unit.. 128
5 Pneumatic System.. 133
5.1 Pneumatic System - Overview.. 133
5.2 Disabling the compressed air supply.. 134
5.3 Setting the pressure for the machine components.. 134
5.4 Sealing the Pneumatic Screwed Connections.. 135
5.5 Dismantling the Lower Side Cover.. 135
5.6 Replacing the pressure regulator (location 1).. 136
5.7 Replacing the pneumatics assembly at location 1.. 137
5.8 Replacing the proportional controller (Location 4).. 139
5.9 Replacing the side channel compressor Elmo blower (location 3).. 142
5.10 Replacing the electronic ballast for the ELMO blower.. 143