00197042-04_SM_X-Serie-S_Customer_EN - 第5页
5 Service Manual SIPLACE X-Serie S 06/2019 Contents: 3.5.10 Replacing the circuit breaker .. 98 3.5.11 Replacing the main power cable .. 99 3.5.12 Replacing the Distribution and Fusing Assembly .. 100 3.5.12.1 Dist…
4 Service Manual SIPLACE X-Serie S 06/2019
Contents:
2.7.2 Troubleshooting Stationary Cameras.. 39
2.7.3 PCBs Stationary Cameras.. 40
2.7.3.1 Vision LED driver VLT 33.. 40
2.7.3.2 Vision LED Controller VLC25/33 GigE DTC.. 40
2.7.4 DIP Switch for Camera Types 25 and 33.. 42
2.8 Nozzle Changers and Reject Boxes.. 43
2.8.1 Nozzle Changers and Nozzle Stations - Overview.. 43
2.8.2 Replacing the Nozzle Changer.. 44
2.8.3 Setting the Nozzle Reject and Station Height.. 46
2.8.4 Setting the Nozzle Changer Height.. 47
2.8.5 Jumpers on the Nozzle Changer.. 48
3 Power supply.. 49
3.1 Electrical System.. 49
3.2 Electrical Checks.. 49
3.3 Pulling out the Power Supply.. 51
3.4 Power supply and transformer module (up to serial number Gxxx).. 52
3.4.1 Overview.. 52
3.4.2 Overview of Distributor and I/O Module.. 53
3.4.3 Checking the Input Voltage on the Transformer Module.. 55
3.4.4 Checking the Input Voltage at the Inrush Current Limitation Board.. 56
3.4.5 Replacing the inrush current limiter for the transformer (A2).. 57
3.4.6 Replacing the inrush current limitation for the servo (A3).. 58
3.4.7 Inrush current limiter servo (A1).. 59
3.4.8 Replacing the AC/DC Converter (A5 to A8).. 59
3.4.8.1 Setting the Voltage on the AC/DC Converters.. 61
3.4.9 Replacing the Rectifiers (U1 to U3, U20 to U24).. 62
3.4.10 Replacing the load add circuit (A4).. 63
3.4.11 Replacing the line filter (Z1).. 64
3.4.12 Replacing the protective contactor combination.. 65
3.4.13 Replacing the output coupling link (K7).. 66
3.4.14 Replacing the socket.. 67
3.4.15 Replacing the SP splitter (A10).. 68
3.4.15.1 SP distributor assembly (power supply).. 69
3.4.16 Replacing the microfuse (F40 to F51).. 70
3.4.17 Replacing the main switch 3LD2.. 71
3.4.18 Replacing the Motor Circuit Breaker with Motor Protection Tripping Unit.. 72
3.4.19 Replacing the motor protection switch PKZ2.. 73
3.4.20 Replacing the Motor Protection Release Block (PKZ2).. 75
3.4.21 Replacing the motor protection switch PKE32/XTU-32.. 78
3.4.21.1 Adjustment of the Motor Protection Switch PKE32.. 82
3.4.22 Replacing the machine mains power connection cable.. 83
3.5 Power supply and transformer module (from serial number Hxxxx).. 83
3.5.1 Overview.. 83
3.5.2 Overview of Distributor and I/O Module.. 84
3.5.3 Electrical and Control Settings.. 85
3.5.4 Checking For Absence of Voltage.. 86
3.5.5 Replacing the buffer module.. 91
3.5.6 Replacing the Contactor Safety Breaker [03112066-xx].. 93
3.5.7 Replacing the AC/DC Converter.. 95
3.5.8 Setting the Voltage on the AC/DC Converters.. 96
3.5.9 Replacing the main switch.. 97
5Service Manual SIPLACE X-Serie S 06/2019
Contents:
3.5.10 Replacing the circuit breaker.. 98
3.5.11 Replacing the main power cable.. 99
3.5.12 Replacing the Distribution and Fusing Assembly.. 100
3.5.12.1 Distribution and fusing board assembly.. 101
4 Electrics and control system.. 103
4.1 Electrical System.. 103
4.2 BoxPC.. 104
4.2.1 Replacing the Control Computer BoxPC.. 104
4.2.1.1 Replacing the BoxPC 627x/827x.. 105
4.2.1.2 Replacing the BoxPC 427x.. 107
4.2.2 Overview of Connections for BoxPC 427D.. 108
4.2.3 Overview of Connections for BoxPC 627x/827x.. 108
4.2.4 Overview of connections for BoxPC ABP402-A.. 108
4.2.5 Replacing the CAN card (BoxPC 627B/827C only, up to no. Gxxxx).. 109
4.2.6 Replacing the GigE Ethernet Adapter.. 109
4.2.7 Replacing the LAN card (from serial no. Hxxxx).. 110
4.2.8 Replacing the Hotlink interface card.. 111
4.2.9 Replacing the RAM in the BoxPC.. 112
4.3 Replacing the cover fan.. 113
4.4 Replacing the cover switch.. 114
4.5 Indicator lamp.. 115
4.5.1 Indicator lamps (version1).. 116
4.5.1.1 Replacing the Indicator Lamp.. 116
4.5.1.2 Replacing the Light Elements in the Indicator Lamp.. 117
4.5.1.3 Conversion 2-/3-Part Indicator Lamp.. 117
4.5.2 Indicator lamp (version2).. 118
4.5.2.1 Replacing the indicator lamp/module.. 118
4.6 Replacing the monitor/monitor holder.. 121
4.7 Replacing the button.. 122
4.8 Replacing the CAN switch.. 122
4.8.1 Setting the DIP Switch on the CAN Switch.. 124
4.8.2 CAN switch.. 125
4.9 Replacing the CAN interface CINX (from serial no. Hxxxx).. 126
4.9.1 Setting the DIP Switch on the CINX Switch.. 127
4.10 Replacing the I/O control unit.. 127
4.10.1 I/O control unit.. 128
5 Pneumatic System.. 133
5.1 Pneumatic System - Overview.. 133
5.2 Disabling the compressed air supply.. 134
5.3 Setting the pressure for the machine components.. 134
5.4 Sealing the Pneumatic Screwed Connections.. 135
5.5 Dismantling the Lower Side Cover.. 135
5.6 Replacing the pressure regulator (location 1).. 136
5.7 Replacing the pneumatics assembly at location 1.. 137
5.8 Replacing the proportional controller (Location 4).. 139
5.9 Replacing the side channel compressor Elmo blower (location 3).. 142
5.10 Replacing the electronic ballast for the ELMO blower.. 143
6 Service Manual SIPLACE X-Serie S 06/2019
Contents:
6 Gantries.. 145
6.1 Gantries.. 145
6.2 Replacing the Gantry.. 145
6.3 X and Y axis.. 146
6.3.1 Replacing the X axis incremental encoder.. 146
6.3.2 Replacing the Y axis incremental encoder.. 148
6.3.3 Mechanical adjustment of the incremental encoder.. 150
6.3.4 Travel Ranges and Speed Monitoring.. 150
6.3.5 Error "Gantry Crash".. 151
6.3.6 Count Error.. 151
6.3.7 Anticrash Function.. 152
6.3.8 Track Signals and Zero Pulse.. 153
6.3.8.1 Test device – operation.. 154
6.3.9 Replacing the Y Axis Buffer (SIPLACE Service only).. 159
6.3.10 Replacing the X Scale (SIPLACE Service only).. 159
6.3.11 Replacing the Y Scale (SIPLACE Service only).. 159
6.4 Trailing cable and printed circuit boards.. 160
6.4.1 Replacing the Trailing Cable.. 160
6.4.1.1 Handling the hose unlocking tool.. 162
6.4.1.2 Replacing the X Trailing Cable.. 163
6.4.1.3 Replacing the Y trailing cable.. 166
6.4.2 Replacing the Trailing Cable Interface.. 168
6.4.3 Replacing the Vision Base Interface (VBI).. 169
6.4.4 Replacing the gantry interface.. 170
6.4.5 Replacing the Head Interface.. 172
6.4.5.1 Head interface C700X-L/R HR.. 174
6.4.6 Replacing the Power Cube Module on the Head Interface.. 177
6.4.7 Replacing the Vision board spread spectrum HCU.. 178
6.4.8 Vision board spread spectrum.. 180
6.4.8.1 DIP Switch on the Vision Board (Digital Version 02).. 180
6.4.9 Replacing the Vision head interface (VHI).. 181
6.5 GCU and MGCU.. 183
6.5.1 Replacing the GCU.. 183
6.5.2 Replacing the GCU fan.. 184
6.5.3 Overview of GCUs.. 185
6.5.4 Replacing the MGCU.. 186
6.5.5 Replacing the MGCU fan.. 187
6.5.6 Overview of MGCUs.. 188
6.6 HCU, MHCU, boards and camera.. 191
6.6.1 Replacing the MHCU, basic and head adapter.. 191
6.6.2 X base adapter C&P.. 193
6.6.3 X Base adapter Twin.. 195
6.6.4 Replacing the connection cable from the Twin module to the HCU basic adapter.. 196
6.6.5 Replacing the PCB Camera.. 196
6.7 Filter and pneumatics.. 198
6.7.1 Replacing the vacuum distributor on the placement head.. 198
6.7.2 Replacing the pressure sensor.. 199
6.8 Sensor, motor and guide trolley.. 200
6.8.1 Replacing the head plate sensors (temperature sensor).. 200
6.8.2 Replacing the X and Y Motor.. 201
6.8.3 Replacing the Guide Trolley.. 201