00197042-04_SM_X-Serie-S_Customer_EN - 第6页
6 Service Manual SIPLACE X-Serie S 06/2019 Contents: 6 Gantries .. 145 6.1 Gantries .. 145 6.2 Replacing the Gantry .. 145 6.3 X and Y axis .. 146 6.3.1 Replacing the X axis incremental encoder .. 146 6.3.2 Rep…
5Service Manual SIPLACE X-Serie S 06/2019
Contents:
3.5.10 Replacing the circuit breaker.. 98
3.5.11 Replacing the main power cable.. 99
3.5.12 Replacing the Distribution and Fusing Assembly.. 100
3.5.12.1 Distribution and fusing board assembly.. 101
4 Electrics and control system.. 103
4.1 Electrical System.. 103
4.2 BoxPC.. 104
4.2.1 Replacing the Control Computer BoxPC.. 104
4.2.1.1 Replacing the BoxPC 627x/827x.. 105
4.2.1.2 Replacing the BoxPC 427x.. 107
4.2.2 Overview of Connections for BoxPC 427D.. 108
4.2.3 Overview of Connections for BoxPC 627x/827x.. 108
4.2.4 Overview of connections for BoxPC ABP402-A.. 108
4.2.5 Replacing the CAN card (BoxPC 627B/827C only, up to no. Gxxxx).. 109
4.2.6 Replacing the GigE Ethernet Adapter.. 109
4.2.7 Replacing the LAN card (from serial no. Hxxxx).. 110
4.2.8 Replacing the Hotlink interface card.. 111
4.2.9 Replacing the RAM in the BoxPC.. 112
4.3 Replacing the cover fan.. 113
4.4 Replacing the cover switch.. 114
4.5 Indicator lamp.. 115
4.5.1 Indicator lamps (version1).. 116
4.5.1.1 Replacing the Indicator Lamp.. 116
4.5.1.2 Replacing the Light Elements in the Indicator Lamp.. 117
4.5.1.3 Conversion 2-/3-Part Indicator Lamp.. 117
4.5.2 Indicator lamp (version2).. 118
4.5.2.1 Replacing the indicator lamp/module.. 118
4.6 Replacing the monitor/monitor holder.. 121
4.7 Replacing the button.. 122
4.8 Replacing the CAN switch.. 122
4.8.1 Setting the DIP Switch on the CAN Switch.. 124
4.8.2 CAN switch.. 125
4.9 Replacing the CAN interface CINX (from serial no. Hxxxx).. 126
4.9.1 Setting the DIP Switch on the CINX Switch.. 127
4.10 Replacing the I/O control unit.. 127
4.10.1 I/O control unit.. 128
5 Pneumatic System.. 133
5.1 Pneumatic System - Overview.. 133
5.2 Disabling the compressed air supply.. 134
5.3 Setting the pressure for the machine components.. 134
5.4 Sealing the Pneumatic Screwed Connections.. 135
5.5 Dismantling the Lower Side Cover.. 135
5.6 Replacing the pressure regulator (location 1).. 136
5.7 Replacing the pneumatics assembly at location 1.. 137
5.8 Replacing the proportional controller (Location 4).. 139
5.9 Replacing the side channel compressor Elmo blower (location 3).. 142
5.10 Replacing the electronic ballast for the ELMO blower.. 143
6 Service Manual SIPLACE X-Serie S 06/2019
Contents:
6 Gantries.. 145
6.1 Gantries.. 145
6.2 Replacing the Gantry.. 145
6.3 X and Y axis.. 146
6.3.1 Replacing the X axis incremental encoder.. 146
6.3.2 Replacing the Y axis incremental encoder.. 148
6.3.3 Mechanical adjustment of the incremental encoder.. 150
6.3.4 Travel Ranges and Speed Monitoring.. 150
6.3.5 Error "Gantry Crash".. 151
6.3.6 Count Error.. 151
6.3.7 Anticrash Function.. 152
6.3.8 Track Signals and Zero Pulse.. 153
6.3.8.1 Test device – operation.. 154
6.3.9 Replacing the Y Axis Buffer (SIPLACE Service only).. 159
6.3.10 Replacing the X Scale (SIPLACE Service only).. 159
6.3.11 Replacing the Y Scale (SIPLACE Service only).. 159
6.4 Trailing cable and printed circuit boards.. 160
6.4.1 Replacing the Trailing Cable.. 160
6.4.1.1 Handling the hose unlocking tool.. 162
6.4.1.2 Replacing the X Trailing Cable.. 163
6.4.1.3 Replacing the Y trailing cable.. 166
6.4.2 Replacing the Trailing Cable Interface.. 168
6.4.3 Replacing the Vision Base Interface (VBI).. 169
6.4.4 Replacing the gantry interface.. 170
6.4.5 Replacing the Head Interface.. 172
6.4.5.1 Head interface C700X-L/R HR.. 174
6.4.6 Replacing the Power Cube Module on the Head Interface.. 177
6.4.7 Replacing the Vision board spread spectrum HCU.. 178
6.4.8 Vision board spread spectrum.. 180
6.4.8.1 DIP Switch on the Vision Board (Digital Version 02).. 180
6.4.9 Replacing the Vision head interface (VHI).. 181
6.5 GCU and MGCU.. 183
6.5.1 Replacing the GCU.. 183
6.5.2 Replacing the GCU fan.. 184
6.5.3 Overview of GCUs.. 185
6.5.4 Replacing the MGCU.. 186
6.5.5 Replacing the MGCU fan.. 187
6.5.6 Overview of MGCUs.. 188
6.6 HCU, MHCU, boards and camera.. 191
6.6.1 Replacing the MHCU, basic and head adapter.. 191
6.6.2 X base adapter C&P.. 193
6.6.3 X Base adapter Twin.. 195
6.6.4 Replacing the connection cable from the Twin module to the HCU basic adapter.. 196
6.6.5 Replacing the PCB Camera.. 196
6.7 Filter and pneumatics.. 198
6.7.1 Replacing the vacuum distributor on the placement head.. 198
6.7.2 Replacing the pressure sensor.. 199
6.8 Sensor, motor and guide trolley.. 200
6.8.1 Replacing the head plate sensors (temperature sensor).. 200
6.8.2 Replacing the X and Y Motor.. 201
6.8.3 Replacing the Guide Trolley.. 201
7Service Manual SIPLACE X-Serie S 06/2019
Contents:
6.9 eSW Download (SW 70x).. 202
7 Conveyor.. 205
7.1 Conveyor X Series S.. 206
7.1.1 Overview of conveyor sides and lanes.. 206
7.1.2 Single Conveyor.. 206
7.1.3 Dual Conveyor.. 206
7.1.4 Width Adjustment.. 207
7.2 Loosening the Conveyor Side Clamps.. 207
7.2.1 Manually Moving the Conveyor Sides with the Help of the Adjustment Units.. 209
7.2.2 Moving the Conveyor Sides by Manually Releasing the Side Clamps.. 210
7.3 Lifting Table.. 212
7.3.1 Replacing the lifting table plate.. 212
7.3.2 Replacing the lifting table motor.. 214
7.3.3 Deep-groove ball bearing on lifting table.. 215
7.3.4 Calibrating the lifting table motor.. 216
7.3.5 Setting the Parallelism and Height of the Lifting Table Plate.. 217
7.4 Conveyor Drive.. 218
7.4.1 Replacing the conveyor drive.. 218
7.4.2 Replacing the Cables (Conveyor Drive).. 221
7.4.3 Replacing the drive shaft (conveyor drive).. 223
7.4.4 Replacing the toothed belt (conveyor drive).. 223
7.5 Width Adjustment, Clamps and Cylinder Unit.. 225
7.5.1 Replacing the drive (width adjustment).. 225
7.5.2 Replacing the toothed belt (width adjustment).. 227
7.5.2.1 Setting the belt tension (width adjustment).. 228
7.5.3 Replacing the movable idler pulley/idler pulley (width adjustment).. 229
7.5.4 Replacing the Cylinder Unit (Width Adjustment).. 230
7.5.5 Replacing the proximity switch for the cylinder unit (width adjustment).. 233
7.5.6 Replacing the inductive sensor for side detection on the cylinder unit (width adjustment).. 234
7.5.7 Replacing the short-stroke cylinder (width adjustment).. 235
7.5.8 Replacing the valve terminal for cylinders (width adjustment).. 236
7.5.9 Information About the Clamping Unit Versions (DC Only).. 237
7.5.10 Replacing the Clamping Unit (Version 1) (DC Only).. 238
7.5.11 Replacing the Clamping Unit (Version 2) (DC Only).. 242
7.5.12 Replacing the contact plate of the clamping unit.. 244
7.5.13 Calibrating the adjustment unit.. 245
7.6 Conveyor Belt, Belt Drive and Hexagonal Shaft.. 246
7.6.1 Replacing the Toothed Belt (Conveyor Belt).. 246
7.6.2 Setting the belt tension (conveyor belt).. 247
7.6.2.1 Setting the Tension of the Conveyor Toothed Belt.. 247
7.6.2.2 Calculating the belt tension.. 249
7.6.3 Replacing the tape drive.. 250
7.6.4 Replacing the drive shaft on the tape drive.. 250
7.6.5 Replacing the idler pulley.. 251
7.6.6 Replacing the hexagonal shaft.. 253
7.7 Clamping Plate, Clamping Rails and Belt Guidance.. 255
7.7.1 Replacing the Clamping Plate, Spacer Disks and Tension Spring.. 255
7.7.2 Replacing the actuator.. 258
7.7.3 Replacing the Clamping Rail/Belt Guidance.. 259