00197042-04_SM_X-Serie-S_Customer_EN - 第7页

7 Service Manual SIPLACE X-Serie S 06/2019 Contents: 6.9 eSW Download (SW 70x) .. 202 7 Conveyor .. 205 7.1 Conveyor X Series S .. 206 7.1.1 Overview of conveyor sides and lanes .. 206 7.1.2 Single Conveyor .. …

100%1 / 428
6 Service Manual SIPLACE X-Serie S 06/2019
Contents:
6 Gantries.. 145
6.1 Gantries.. 145
6.2 Replacing the Gantry.. 145
6.3 X and Y axis.. 146
6.3.1 Replacing the X axis incremental encoder.. 146
6.3.2 Replacing the Y axis incremental encoder.. 148
6.3.3 Mechanical adjustment of the incremental encoder.. 150
6.3.4 Travel Ranges and Speed Monitoring.. 150
6.3.5 Error "Gantry Crash".. 151
6.3.6 Count Error.. 151
6.3.7 Anticrash Function.. 152
6.3.8 Track Signals and Zero Pulse.. 153
6.3.8.1 Test device – operation.. 154
6.3.9 Replacing the Y Axis Buffer (SIPLACE Service only).. 159
6.3.10 Replacing the X Scale (SIPLACE Service only).. 159
6.3.11 Replacing the Y Scale (SIPLACE Service only).. 159
6.4 Trailing cable and printed circuit boards.. 160
6.4.1 Replacing the Trailing Cable.. 160
6.4.1.1 Handling the hose unlocking tool.. 162
6.4.1.2 Replacing the X Trailing Cable.. 163
6.4.1.3 Replacing the Y trailing cable.. 166
6.4.2 Replacing the Trailing Cable Interface.. 168
6.4.3 Replacing the Vision Base Interface (VBI).. 169
6.4.4 Replacing the gantry interface.. 170
6.4.5 Replacing the Head Interface.. 172
6.4.5.1 Head interface C700X-L/R HR.. 174
6.4.6 Replacing the Power Cube Module on the Head Interface.. 177
6.4.7 Replacing the Vision board spread spectrum HCU.. 178
6.4.8 Vision board spread spectrum.. 180
6.4.8.1 DIP Switch on the Vision Board (Digital Version 02).. 180
6.4.9 Replacing the Vision head interface (VHI).. 181
6.5 GCU and MGCU.. 183
6.5.1 Replacing the GCU.. 183
6.5.2 Replacing the GCU fan.. 184
6.5.3 Overview of GCUs.. 185
6.5.4 Replacing the MGCU.. 186
6.5.5 Replacing the MGCU fan.. 187
6.5.6 Overview of MGCUs.. 188
6.6 HCU, MHCU, boards and camera.. 191
6.6.1 Replacing the MHCU, basic and head adapter.. 191
6.6.2 X base adapter C&P.. 193
6.6.3 X Base adapter Twin.. 195
6.6.4 Replacing the connection cable from the Twin module to the HCU basic adapter.. 196
6.6.5 Replacing the PCB Camera.. 196
6.7 Filter and pneumatics.. 198
6.7.1 Replacing the vacuum distributor on the placement head.. 198
6.7.2 Replacing the pressure sensor.. 199
6.8 Sensor, motor and guide trolley.. 200
6.8.1 Replacing the head plate sensors (temperature sensor).. 200
6.8.2 Replacing the X and Y Motor.. 201
6.8.3 Replacing the Guide Trolley.. 201
7Service Manual SIPLACE X-Serie S 06/2019
Contents:
6.9 eSW Download (SW 70x).. 202
7 Conveyor.. 205
7.1 Conveyor X Series S.. 206
7.1.1 Overview of conveyor sides and lanes.. 206
7.1.2 Single Conveyor.. 206
7.1.3 Dual Conveyor.. 206
7.1.4 Width Adjustment.. 207
7.2 Loosening the Conveyor Side Clamps.. 207
7.2.1 Manually Moving the Conveyor Sides with the Help of the Adjustment Units.. 209
7.2.2 Moving the Conveyor Sides by Manually Releasing the Side Clamps.. 210
7.3 Lifting Table.. 212
7.3.1 Replacing the lifting table plate.. 212
7.3.2 Replacing the lifting table motor.. 214
7.3.3 Deep-groove ball bearing on lifting table.. 215
7.3.4 Calibrating the lifting table motor.. 216
7.3.5 Setting the Parallelism and Height of the Lifting Table Plate.. 217
7.4 Conveyor Drive.. 218
7.4.1 Replacing the conveyor drive.. 218
7.4.2 Replacing the Cables (Conveyor Drive).. 221
7.4.3 Replacing the drive shaft (conveyor drive).. 223
7.4.4 Replacing the toothed belt (conveyor drive).. 223
7.5 Width Adjustment, Clamps and Cylinder Unit.. 225
7.5.1 Replacing the drive (width adjustment).. 225
7.5.2 Replacing the toothed belt (width adjustment).. 227
7.5.2.1 Setting the belt tension (width adjustment).. 228
7.5.3 Replacing the movable idler pulley/idler pulley (width adjustment).. 229
7.5.4 Replacing the Cylinder Unit (Width Adjustment).. 230
7.5.5 Replacing the proximity switch for the cylinder unit (width adjustment).. 233
7.5.6 Replacing the inductive sensor for side detection on the cylinder unit (width adjustment).. 234
7.5.7 Replacing the short-stroke cylinder (width adjustment).. 235
7.5.8 Replacing the valve terminal for cylinders (width adjustment).. 236
7.5.9 Information About the Clamping Unit Versions (DC Only).. 237
7.5.10 Replacing the Clamping Unit (Version 1) (DC Only).. 238
7.5.11 Replacing the Clamping Unit (Version 2) (DC Only).. 242
7.5.12 Replacing the contact plate of the clamping unit.. 244
7.5.13 Calibrating the adjustment unit.. 245
7.6 Conveyor Belt, Belt Drive and Hexagonal Shaft.. 246
7.6.1 Replacing the Toothed Belt (Conveyor Belt).. 246
7.6.2 Setting the belt tension (conveyor belt).. 247
7.6.2.1 Setting the Tension of the Conveyor Toothed Belt.. 247
7.6.2.2 Calculating the belt tension.. 249
7.6.3 Replacing the tape drive.. 250
7.6.4 Replacing the drive shaft on the tape drive.. 250
7.6.5 Replacing the idler pulley.. 251
7.6.6 Replacing the hexagonal shaft.. 253
7.7 Clamping Plate, Clamping Rails and Belt Guidance.. 255
7.7.1 Replacing the Clamping Plate, Spacer Disks and Tension Spring.. 255
7.7.2 Replacing the actuator.. 258
7.7.3 Replacing the Clamping Rail/Belt Guidance.. 259
8 Service Manual SIPLACE X-Serie S 06/2019
Contents:
7.8 Laser light barriers, fiber optic cable and PCB sensors.. 263
7.8.1 Replacing the Laser Light Barrier for the Transmitter/Receiver.. 263
7.8.2 Replacing the Laser Light Barrier Cable.. 266
7.8.3 Checking the laser light barrier.. 270
7.8.4 Correcting the Laser Light Barrier Setting.. 273
7.8.5 Replacing the fiber optic cable.. 274
7.8.6 Repairing the fiber optic cables.. 278
7.8.7 Replacing the Fiber Optic Cable Sensor.. 281
7.8.8 Setting the fiber optic sensor.. 283
7.8.9 Teaching the PCB sensors (SW70x).. 288
7.9 Boards.. 290
7.9.1 Replacing the conveyor control TSP420.. 290
7.9.1.1 Conveyor control TSP420.. 291
7.10 Conveyor sides.. 295
7.10.1 Setting the Fixed Conveyor Side.. 295
7.10.1.1 Setting the Fixed Conveyor Side on Single Conveyors.. 295
7.10.1.2 Setting the Fixed Conveyor Side on Dual Conveyors.. 296
7.10.1.3 Conveyor Sides - Settings.. 297
7.10.2 Setting the Parallelism of the Conveyor Sides and Adjustment Units.. 298
7.10.2.1 Setting the Parallelism of the Adjustment Unit.. 298
7.10.2.2 Setting the parallelism of the conveyor side walls and adjustment units for dual conveyors.. 298
7.10.3 Calibrating the Conveyor Rails.. 301
7.10.4 Fixed Side Right/Left.. 302
7.11 eSW Download (SW 70x).. 303
7.12 Mapping.. 304
8 Head exchange.. 305
8.1 Fast Hardware Exchange.. 305
8.1.1 Preparing the FHE in the Software.. 306
8.1.2 Removing and Installing the Placement Head.. 307
8.1.3 Completing the FHE in the Software.. 307
8.2 Differentiation of the SIPLACE C&P20 head variants.. 309
8.3 Replacing the SIPLACE C&P20/A/M.. 310
8.4 SIPLACE C&P20 P on SIPLACE X-Series S machines.. 312
8.5 Replacing the SIPLACE C&P20P/M2.. 313
8.6 Replacing the SIPLACE CPP/M.. 316
8.6.1 Preparing the SIPLACE CPP for the installation height.. 319
8.7 Replacing the SIPLACE Twin.. 320
8.8 Installation Positions on the Head Plate.. 323
8.9 Calibration.. 324
8.9.1 Calibration procedure.. 324
8.9.2 Calibrating the heads and cameras (SW70x).. 325
9 Component feeding.. 327
9.1 Cutter.. 327
9.1.1 Cutter.. 327
9.1.2 Replacing the waste tape slide.. 328
9.1.3 Replacing the Cutter on the COT Insert [03066690-xx].. 329
9.1.4 Replacing the Metal Buffer/Spacer Distance Piece.. 332
9.1.5 Replacing the baffle plate.. 334
9.1.6 Replacing the protective plate.. 335