00197042-04_SM_X-Serie-S_Customer_EN - 第8页
8 Service Manual SIPLACE X-Serie S 06/2019 Contents: 7.8 Laser light barriers, fiber optic cable and PCB sensors .. 263 7.8.1 Replacing the Laser Light Barrier for the Transmitter/Receiver .. 263 7.8.2 Replacing the …
7Service Manual SIPLACE X-Serie S 06/2019
Contents:
6.9 eSW Download (SW 70x).. 202
7 Conveyor.. 205
7.1 Conveyor X Series S.. 206
7.1.1 Overview of conveyor sides and lanes.. 206
7.1.2 Single Conveyor.. 206
7.1.3 Dual Conveyor.. 206
7.1.4 Width Adjustment.. 207
7.2 Loosening the Conveyor Side Clamps.. 207
7.2.1 Manually Moving the Conveyor Sides with the Help of the Adjustment Units.. 209
7.2.2 Moving the Conveyor Sides by Manually Releasing the Side Clamps.. 210
7.3 Lifting Table.. 212
7.3.1 Replacing the lifting table plate.. 212
7.3.2 Replacing the lifting table motor.. 214
7.3.3 Deep-groove ball bearing on lifting table.. 215
7.3.4 Calibrating the lifting table motor.. 216
7.3.5 Setting the Parallelism and Height of the Lifting Table Plate.. 217
7.4 Conveyor Drive.. 218
7.4.1 Replacing the conveyor drive.. 218
7.4.2 Replacing the Cables (Conveyor Drive).. 221
7.4.3 Replacing the drive shaft (conveyor drive).. 223
7.4.4 Replacing the toothed belt (conveyor drive).. 223
7.5 Width Adjustment, Clamps and Cylinder Unit.. 225
7.5.1 Replacing the drive (width adjustment).. 225
7.5.2 Replacing the toothed belt (width adjustment).. 227
7.5.2.1 Setting the belt tension (width adjustment).. 228
7.5.3 Replacing the movable idler pulley/idler pulley (width adjustment).. 229
7.5.4 Replacing the Cylinder Unit (Width Adjustment).. 230
7.5.5 Replacing the proximity switch for the cylinder unit (width adjustment).. 233
7.5.6 Replacing the inductive sensor for side detection on the cylinder unit (width adjustment).. 234
7.5.7 Replacing the short-stroke cylinder (width adjustment).. 235
7.5.8 Replacing the valve terminal for cylinders (width adjustment).. 236
7.5.9 Information About the Clamping Unit Versions (DC Only).. 237
7.5.10 Replacing the Clamping Unit (Version 1) (DC Only).. 238
7.5.11 Replacing the Clamping Unit (Version 2) (DC Only).. 242
7.5.12 Replacing the contact plate of the clamping unit.. 244
7.5.13 Calibrating the adjustment unit.. 245
7.6 Conveyor Belt, Belt Drive and Hexagonal Shaft.. 246
7.6.1 Replacing the Toothed Belt (Conveyor Belt).. 246
7.6.2 Setting the belt tension (conveyor belt).. 247
7.6.2.1 Setting the Tension of the Conveyor Toothed Belt.. 247
7.6.2.2 Calculating the belt tension.. 249
7.6.3 Replacing the tape drive.. 250
7.6.4 Replacing the drive shaft on the tape drive.. 250
7.6.5 Replacing the idler pulley.. 251
7.6.6 Replacing the hexagonal shaft.. 253
7.7 Clamping Plate, Clamping Rails and Belt Guidance.. 255
7.7.1 Replacing the Clamping Plate, Spacer Disks and Tension Spring.. 255
7.7.2 Replacing the actuator.. 258
7.7.3 Replacing the Clamping Rail/Belt Guidance.. 259
8 Service Manual SIPLACE X-Serie S 06/2019
Contents:
7.8 Laser light barriers, fiber optic cable and PCB sensors.. 263
7.8.1 Replacing the Laser Light Barrier for the Transmitter/Receiver.. 263
7.8.2 Replacing the Laser Light Barrier Cable.. 266
7.8.3 Checking the laser light barrier.. 270
7.8.4 Correcting the Laser Light Barrier Setting.. 273
7.8.5 Replacing the fiber optic cable.. 274
7.8.6 Repairing the fiber optic cables.. 278
7.8.7 Replacing the Fiber Optic Cable Sensor.. 281
7.8.8 Setting the fiber optic sensor.. 283
7.8.9 Teaching the PCB sensors (SW70x).. 288
7.9 Boards.. 290
7.9.1 Replacing the conveyor control TSP420.. 290
7.9.1.1 Conveyor control TSP420.. 291
7.10 Conveyor sides.. 295
7.10.1 Setting the Fixed Conveyor Side.. 295
7.10.1.1 Setting the Fixed Conveyor Side on Single Conveyors.. 295
7.10.1.2 Setting the Fixed Conveyor Side on Dual Conveyors.. 296
7.10.1.3 Conveyor Sides - Settings.. 297
7.10.2 Setting the Parallelism of the Conveyor Sides and Adjustment Units.. 298
7.10.2.1 Setting the Parallelism of the Adjustment Unit.. 298
7.10.2.2 Setting the parallelism of the conveyor side walls and adjustment units for dual conveyors.. 298
7.10.3 Calibrating the Conveyor Rails.. 301
7.10.4 Fixed Side Right/Left.. 302
7.11 eSW Download (SW 70x).. 303
7.12 Mapping.. 304
8 Head exchange.. 305
8.1 Fast Hardware Exchange.. 305
8.1.1 Preparing the FHE in the Software.. 306
8.1.2 Removing and Installing the Placement Head.. 307
8.1.3 Completing the FHE in the Software.. 307
8.2 Differentiation of the SIPLACE C&P20 head variants.. 309
8.3 Replacing the SIPLACE C&P20/A/M.. 310
8.4 SIPLACE C&P20 P on SIPLACE X-Series S machines.. 312
8.5 Replacing the SIPLACE C&P20P/M2.. 313
8.6 Replacing the SIPLACE CPP/M.. 316
8.6.1 Preparing the SIPLACE CPP for the installation height.. 319
8.7 Replacing the SIPLACE Twin.. 320
8.8 Installation Positions on the Head Plate.. 323
8.9 Calibration.. 324
8.9.1 Calibration procedure.. 324
8.9.2 Calibrating the heads and cameras (SW70x).. 325
9 Component feeding.. 327
9.1 Cutter.. 327
9.1.1 Cutter.. 327
9.1.2 Replacing the waste tape slide.. 328
9.1.3 Replacing the Cutter on the COT Insert [03066690-xx].. 329
9.1.4 Replacing the Metal Buffer/Spacer Distance Piece.. 332
9.1.5 Replacing the baffle plate.. 334
9.1.6 Replacing the protective plate.. 335
9Service Manual SIPLACE X-Serie S 06/2019
Contents:
9.1.7 Replacing the articulated joint on the short-stroke cylinder.. 336
9.1.8 Replacing the short-stroke cylinder.. 339
9.1.9 Replacing the Cutter Blades.. 341
9.1.10 Replacing the wiper.. 346
9.1.11 Replacing Wiper Clip.. 348
9.1.12 Replacing the cutter cable.. 350
9.1.13 Replacing the throttle valve.. 351
9.1.13.1 Times for Setting the Throttle on the Cutter (From SW707.1).. 352
9.1.14 Replacing the solenoid valves.. 353
9.1.15 Replacing the silencer.. 354
9.2 COT insert.. 355
9.2.1 COT insert.. 355
9.2.2 Installation Positions of COT Insert and Manual Table (Table Positions).. 356
9.2.3 Replacing the COT Insert Assembly.. 356
9.2.4 Replacing the Feeder Control Unit (FCU).. 358
9.2.4.1 Feeder Control Unit (FCU).. 360
9.2.5 Replacing the 40-fold feeder unlock device.. 362
9.2.6 Replacing the unlocking pins.. 363
9.2.7 Replacing the safety switch.. 365
9.2.8 Replacing the empty tape duct assembly.. 366
9.2.9 Replacing the control valve.. 368
9.2.10 Replacing the empty tape duct Einsatz.. 369
9.2.11 Replacing the infeed control.. 371
9.3 X-Series Component Trolley.. 372
9.3.1 SIPLACE X-series component trolley.. 372
9.3.2 Replacing the Fixed/Guide Castors [00341918-xx].. 372
9.3.3 Replacing the locking latch.. 373
9.3.4 Replacing the Guide Profile/Entering Guide Feeder.. 375
9.3.5 Replacing the bearing assembly.. 376
9.3.6 Replacing the insert feeder.. 377
9.3.7 Replacing the Actuator/Protective Bracket.. 378
9.4 Docking Station for Component Trolley.. 379
9.4.1 Docking station for component trolley - overview.. 379
9.4.2 Replacing the power pack.. 381
9.4.3 Replacing the micro switch.. 382
9.4.4 Replacing the locking unit short-stroke cylinder.. 383
9.4.5 Replacing the locking lever.. 384
9.4.6 Replacing the positions end switch of the component trolley locking device.. 386
9.4.7 Replacing the 40-fold feeder unlocking device.. 387
9.4.8 Replacing the Feeder Control Unit (FCU).. 388
9.4.9 Replacing the Complete Coupling - Earthing and Compressed Air for the Bulk Case.. 391
9.4.10 Replacing the unlocking pushbutton.. 392
9.4.11 Replacing the control valve.. 394
9.5 Manual Table and JEDEC Tray Feeder.. 395
9.5.1 Manual table.. 395
9.5.2 SIPLACE JTF-S.. 396
9.5.3 Adapter.. 397
9.6 Smart Pin Support.. 398
9.6.1 Replacing the Pin Picker Assembly.. 399
9.6.2 Replacing the front section of the cylinder.. 400
9.6.3 Replacing the back section of the cylinder.. 402
9.6.4 Replacing the linear guide.. 403