YRM20_Mainte_E.pdf - 第15页
4. Safety xii Safety instructions 4.3.3 Lock out the main switch and the air supply/exhaust switch When the maintenance work is performed with the power supply and the air supply off, make sure to loc k the main switc h …
4. Safety
xi
Safety instructions
4.2 Using safety gear
Always wear safety gear when operating or servicing equipment.
Helmet : Use during maintenance work.
Safety glasses or goggles: Use around light harmful to eyes and when applying lubricant and when
handling organic solvents.
Respiratory gear : Use when handling organic solvents.
Safety gloves : Use when applying lubricant and when handling organic solvents.
4.3 Restrictions on machine use
4.3.1 Defining the operator and service personnel
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CAUTION
Only the operator and service personnel having sufficient knowledge of this machine should handle this machine.
►
Operator
The operator is someone who has been trained by us in machine operation, has a thorough knowledge
of the machine operation manual and demonstrates adequate knowledge of machine operation and
safety. Main tasks of the operator include pre-operation checks, operation, and making setups
(changeovers). The machine is only used in normal operating mode.
►
Service personnel
The service personnel are those trained by us in machine maintenance as well as safety instruction and
demonstrate a thorough knowledge of safe handling of the machine according to the type and location
of machine operation. They must also understand hazardous sections of the machine and residual risks.
Main tasks of the service personnel include machine maintenance, repair, adjustment and management
of the system. The service personnel may make changes to the machine settings and operation in factory
adjustment mode.
4.3.2 Restricting machine operation with passwords
Machine operating levels usable by the operator and service personnel (mentioned above) must be restricted
by password. This prevents the operator and service personnel from using the machine at a higher level than
allowed.
4. Safety
xii
Safety instructions
4.3.3 Lock out the main switch and the air supply/exhaust switch
When the maintenance work is performed with the power supply and the air supply off, make sure to lock
the main switch and the air supply/exhaust switch with a padlock as shown below before the work. This is
to prevent a bystander from accidentally turning on the power and the air supply during the maintenance
work. Also, make sure to lock the main switch and the air supply/exhaust switch with a padlock when the
machine is left unused for a long period of time. Manage the key of the padlock according to the customer's
rules.
Lock out the main switch and the air supply/exhaust switch
Padlock
“ ”Circle Mark
(OFF position)
OFF position OFF position
Example: YCP10Example: YS100
Padlock
Main switch
Air supply / exhaust switch
: Position where the padlock can be set
Padlock
ø4 to ø6
OFF
OFF
OFF
93003-YRM-00
4. Safety
xiii
Safety instructions
4.4 Cautions during machine operation
• Always make pre-operation checks before powering on the machine.
• Do not use an air blow tool when cleaning the machine. (Airborne dust will badly affect machine
operation.)
• Stop all machine operation before cleaning around the machine.
• Do not turn off the air during operation.
• Always make periodic inspections to prevent unexpected machine breakdowns.
• Allow only properly trained, experienced workers to perform repair and adjustment.
4.5 Cautions during power outage
If a power outage (blackout) occurs during automatic machine operation, always power off the machine to
prevent faulty operation and equipment damage after power has been restored. Remove items such as
boards that remain inside the machine.
4.6 Cautions regarding ferromagnetic fields
Some machines contain parts generating strong magnetic fields which may cause death, bodily injury, or
device malfunction. Always comply with the following instructions.
• Persons wearing electronic medical devices such as cardiac pacemakers and/or hearing aids must not
put any of their body parts into the machine.
• Persons wearing ID cards, purses, and/or wristwatches must keep away from the linear motor.
• Do not attempt to disassemble the linear motor (including surrounding covers).
• Do not bring tools close to the linear motor.
• Do not bring tools close to the magnetic scale.
• Do not put magnetic materials or objects close to the linear motor.
• Do not touch a portion close to the linear motor during operation or immediately after the operation
has been finished since such part is hot.
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CAUTION
When disposing of a part generating strong magnetic fields such as a linear motor, dispose of it in compliance with the
laws and regulations of the country where the machine is used. Contact YAMAHA sales representatives for disposal of the
parts.
4.7 Handling the internal tape cutter
The internal tape cutter could cause severe injury upon misusing. Adhere strictly the following precautions.
• Never supply electrical power and air to the machine while the covers of tape cutter are removed.
• Never put your hands or fingers into the tape emitting duct of the tape cutter.
• Never touch the tape cutter blade.
• Tape cutter maintenance tasks must be performed by YAMAHA service personnel.
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NOTE
YAMAHA recommends to inspect a tape cutter (and to lubricate with disassembly if needed) once a year, although this
may vary depending on the machine condition or machine operating environment. YAMAHA also recommends to replace
tape cutter blade once every 3 years. Contact YAMAHA sales representatives for more details.