YRM20_Mainte_E.pdf - 第159页

4. Conveyor unit 5-10 Chapter 5 How to replace consumable parts w Attach the boar d clam p plate. 1. Attach the boa rd clamp to its origin al position. Mount it b y tightening the bolts using a hexagon wrench (3). 2. Ret…

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4. Conveyor unit
5-9
Chapter 5 How to replace consumable parts
8
Detach the conveyor belt from the
conveyor by passing it through the gap
between the shaft and pulley.
9
Clean the belt guide section and pulleys.
1. Use a vacuum assembly (option) to suction
the belt wear debris on the belt guides and
sensors, etc.
2. Use a plastic spatula or similar tool to
remove the belt wear debris adhering to the
outer peripheral surface of the pulleys.
3. Use a brush or similar tool to remove the
belt wear debris caught in the belt guides.
c
CAUTION
Use a plastic spatula and brush to avoid scratching the
pulleys and guides.
c
CAUTION
Do not use a solvent (IPA, etc.) unless the guides and
pulleys are excessively dirty. If using ethanol, be careful
not to spill the ethanol on the bearing in the pulleys during
cleaning.
0
Replace the conveyor belt.
1. Temporarily place the new belt on the pulley.
2. Insert the shaft to the belt drive pulley.
3. Fix the shaft by tightening the mounting bolt.
4. Move the bracket to the marked position in
Step 4 and attach the mounting bolt.
5. When there is a slack in the belt, adjust the
position of the bracket to apply proper
tension.
c
CAUTION
The tightening torque for the bracket mounting bolt is 3.8
N
•
m. Be careful not to overtighten.
n
NOTE
The tension measuring position and the specified conveyor
belt tension of CV3-axis is shown in the right figure. Use a
tension gauge to adjust the belt tension as needed.
q
Return the conveyor U-axis to original
position by moving it manually to the
reverse direction of Step 5, aligning the
CV3 conveyor position with those of
CV2 and CV4 conveyors.
Step 8
CV3
Detaching the conveyor belt
53523-KMX-10
Step 9
CV3
Cleaning the belt guide section and pulleys
Plastic spatula
Belt guide section
Adherence of belt wear debris
Brush
：Outer peripheral surface of pulley
53526-KMX-10
Step 10
Tension specified value: 400 - 450 Hz
CV1CV2CV3CV4
Tension measuring position and specified tension
Transfer
direction
: Measuring position
53527-KMX-10
4. Conveyor unit
5-10
Chapter 5 How to replace consumable parts
w
Attach the board clamp plate.
1. Attach the board clamp to its original
position. Mount it by tightening the bolts
using a hexagon wrench (3).
2. Retrieve a square cloth.
e
Check that the conveyor belt is attached
correctly.
1. Check that the upper surface of board clamp
is in a position at approx. 0.5mm lower
than that of the belt.
2. Attach the upper cover and close the
machine safety cover. Then attach the feeder
exchange carriage and release the
emergency stop.
3. Press the [Conveyor drive] button on the
[Unit] - [Conveyor] screen to run the
conveyor belt and check its motion.
4. When the conveyor belt does not run evenly
or there is a slack in the belt, adjust again
the position of the bracket.
c
CAUTION
When the upper surfaces of belt and board clamp are
almost even, the board transfer error may occur. Contact
your sales representative as such occasion.
n
NOTE
When the U-axis was moved manually, an error may
occur while changing the conveyor width after work.
In such case, perform the conveyor sensor tuning referring
to "2.3.1 Check the conveyor sensor and its operation"
in Chapter 3.
Attaching the board clamp plate
Step 12
Board clamp plate 4 mounting bolts
53528-KMX-00
Checking the attached conveyor belt
Step 13
[Conveyor drive] button
Checking the attached status
Checking the conveyor motion
0.5 mm
Board clamp plate
Belt
54502-KMX-00
4. Conveyor unit
5-11
Chapter 5 How to replace consumable parts
█
Replacing the CV1/CV2/CV4 conveyor belt
See "Replacing the CV3 conveyor belt" above for the replacement procedure of CV3 conveyor belt.
5
Separate the shaft from the drive pulley.
1. Remove the bolt from the belt drive pulley
(for the pulley position, see the figure shown
in Step 4) with a hex wrench (3).
2. Then pull out the shaft to make a clearance.
6
Detach the conveyor belt from the
conveyor, passing it through the
clearance between the shaft and drive
pulley.
7
Clean the belt guide section and pulleys.
1. Use a vacuum assembly (option) to suction
the belt wear debris on the belt guides and
sensors, etc.
2. Use a plastic spatula or similar tool to
remove the belt wear debris adhering to the
outer peripheral surface of the pulleys.
3. Use a brush or similar tool to remove the
belt wear debris caught in the belt guides.
c
CAUTION
Use a plastic spatula and brush to avoid scratching the
pulleys and guides.
c
CAUTION
Do not use a solvent (IPA, etc.) unless the guides and
pulleys are excessively dirty. If using ethanol, be careful
not to spill the ethanol on the bearing in the pulleys during
cleaning.
シャフトの取り外し
Step 5
シャフト
CV1の例
ボルト
駆動用プーリー
53535-KMX-00
コンベアベルト取り外し
Step 6
CV1の例
53536-KMX-00
Step 7
Example : CV1
Cleaning the belt guide section and pulleys
Plastic spatula
Belt guide section
Adherence of belt wear debris
Brush
：Outer peripheral surface of pulley
53526-KMX-00