YRM20_Mainte_E.pdf - 第23页

General Contents EMKMX-213-0100 General Contents Introduction 1. About this manual pf-1 2. Contents of each chapter pf-2 3. Maintenance list pf-3 Chapter 1 Maintenance 1. Maintaining machine perfor mance 1-1 1.1 Essentia…

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5. Safety message in this manual
xix
Safety instructions
5. Safety message in this manual
The contents that must be followed to prevent users and third parties from injury and damage to a
machine are explained as "Warning" and "Caution" in this manual. The contents that are required
and helpful information when operating a machine are explained as "Note" and "Tip".
►
Warning
w
WARNING
INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS
INJURY. THESE ARE POINTS MOST ESSENTIAL FOR PROTECTING THE SAFETY OF THE MACHINE OPERATOR, INSPECTOR
AND SERVICE PERSONNEL.
►
Caution
c
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor injury, or material loss or damage to
the machine. These points are important for protecting the safety of the machine and data, etc.
►
Note
n
NOTE
Provides required information when operating a machine in a simple and clear manner.
►
Tip
TIP
Provides helpful explanation for work.
►
Emergency stop
e
IF THIS MARK IS IN THIS MANUAL, MAKE SURE TO WORK WHILE A MACHINE IS IN EMERGENCY
STOP.
General Contents
EMKMX-213-0100
General Contents
Introduction
1. About this manual pf-1
2. Contents of each chapter pf-2
3. Maintenance list pf-3
Chapter 1 Maintenance
1. Maintaining machine performance 1-1
1.1 Essential conditions and working environment 1-1
1.2 Importance of periodic inspections and cleaning 1-2
1.3 Importance of appropriate humidity management 1-2
2. Preparing for maintenance tasks 1-3
2.1 Consumable parts 1-3
2.1.1 HM head unit 1-3
2.1.2 RM head unit 1-4
2.1.3 Common to all models 1-5
2.2 Replacement parts 1-9
2.2.1 HM head unit 1-9
2.2.2 RM head unit 1-10
2.2.3 Conveyor and base unit 1-11
2.3 Maintenance tools 1-12
2.3.1 Cleaning tools 1-12
2.3.2 Lubricating tools and grease 1-14
2.3.3 Special tools 1-16
2.4 Required tools 1-17
Chapter 2 Daily maintenance items
Before maintenance work 2-1
Maintaining head unit 2-2
Attaching/Detaching upper cover 2-3
1. Checking the nozzle 2-6
1.1 Checking with software 2-6
1.1.1 Vacuum level when nozzle is open 2-9
1.2 Checking the nozzles visually 2-10
2. Cleaning the feeder plate and related 2-12
3. Checking tape cutter sharpness 2-14
General Contents
Chapter 3 Periodic maintenance items
1. Weekly maintenance 3-1
1.1 Nozzle inspection 3-1
1.1.1 Slide section inspection 3-1
1.1.2 Check the condition of nozzle leaf spring 3-2
1.2 Nozzle cleaning 3-5
1.2.1 Cleaning and lubricating nozzle sliding section 3-5
1.2.2 Cleaning up the nozzle air path 3-6
1.2.3 Cleaning the nozzle tip 3-7
1.3 Cleaning the multi-vision camera lighting's protective cover 3-9
2. Monthly maintenance items 3-10
2.1 X-axis 3-11
2.1.1 Cleaning/greasing X-axis ball screw 3-11
2.1.2 Cleaning/lubricating X-axis guide 3-13
2.2 Y-axis 3-14
2.2.1 Cleaning/Lubricating Y-axis guides, Cleaning linear scale 3-14
2.3 Conveyor unit 3-16
2.3.1 Check the conveyor sensor and its operation 3-16
2.4 RM head unit 3-18
Lowering RM head/nozzle shafts 3-18
2.4.1 Inspectingandreplacingtheairlters 3-19
2.5
The feeder exchange carriage and clamp unit on machine side 3-21
2.5.1
The feeder exchange carriage and positioning unit on machine side 3-21
2.5.2 Cam follower of feeder exchange carriage 3-22
3. 3-month maintenance items 3-23
3.1 HM head unit 3-23
3.1.1 Cleaning/replacingtheairlter 3-23
3.1.2 Check the ejector vacuum level 3-24
3.1.3 Checking the operation of each valve of head 3-25
3.1.4 Inspecting shaft tips 3-27
3.1.5 Checking the spline shaft Z-axis operation 3-28
3.1.6 Checking/cleaning around spline shaft 3-28
3.1.7 Applying grease to spline shaft 3-29
3.2 RM head unit 3-30
3.2.1 Inspecting/cleaning nozzle shaft tip 3-30
3.3 PU-axis 3-31
3.3.1 Cleaning/lubricating PU-axis ball screw 3-31
3.4 Base section 3-33
3.4.1 Cleaningtheupperfanlters 3-33
3.4.2 Cleaningtheairintakelter 3-34
3.4.3 Cleaningtheairintakelteratmachinerearside 3-35
3.4.3 Cleaning/lubricating for the positioning unit of upper cover 3-36
4. 6-month maintenance 3-37
4.1 Cleaning of camera lighting unit 3-37
4.1.1 Fiducial camera 3-37
4.1.2 Multi-vision camera 3-38