YSM40R_Mainte_E - 第215页
A-15 Appendix Position Name Part Name Part No. Note Qty Hook section Hook motion valve V AL VE 1 KH2-M7101-00X Air valve 1 Hook 1 cylinder CYLINDER HOOK1 ASSY . KLS-M653M-00X Hook 1 cylinder 1 Hook 2 cylinder CYLINDER HO…
A-14
Appendix
2.2 Tray component supply unit maintenance parts list
n
Maintenance parts list for
cATS
Position Name Part Name Part No. Note Qty
Stocker/pallet rail
section
R side resin screw for stocker
pallet elevator section
SCREW,GUIDE R KLS-M14C1-00X
Resin screw for stocker pallet
elevating
2
L side resin screw for stocker
pallet elevator section
SCREW,GUIDE L KLS-M14D1-00X
Resin screw for stocker pallet
elevating
2
Positioning guide for stocker
pallet elevator section
GUIDE,PALLET KLS-M14A3-01X
Positioning resin for stocker
pallet elevating
2
Pallet guide for stocker pallet
elevator section
GUIDE 2 KLS-M1440-00X Resin guide for stocker pallet 2
Guide hook GUIDE,HOOK 2 KLS-M1804-00X Hook pallet resin rail 2
Magazine supply pallet guide GUIDE,CARD KLS-M1909-00X Magazine supply pallet resin rail 2
Tape cutter in cATS
section
12-position tape cutter upper
blade in cATS
CUTTER,UPPER 12 KLS-M3T03-00X
Tape cutter upper blade
(12-position)
1
12-position tape cutter lower
blade in cATS
CUTTER,LOWER 12 KLS-M3T05-00X
Tape cutter lower blade
(12-position)
1
12-position tape cutter
damper in cATS
SHOCK ABSORBER KLF-M3T22-00X Damper 1
Damper mounting block STAY,DAMPER KLF-M3T23-00X Damper stay 1
Stocker section
Pallet positioning cylinder CYLINDER 20 KLS-M1405-00X Pallet positioning cylinder 1
Pallet elevating guide cylinder CYLINDER 15 KLS-M1406-00X Pallet elevating guide cylinder 1
Stocker screw guide drive
pulley 1
PULLEY KLS-M14C4-00X Stocker screw guide drive pulley 2
Stocker screw guide drive
pulley 2
PULLEY 2 KLS-M14B5-00X Stocker screw guide drive pulley 3
Stocker idler pulley PULLEY KLS-M14E2-00X Stocker idler pulley 6
Stocker idler pulley 2 PULLEY 1 KLS-M14B4-00X Stocker idler pulley 1
Stocker drive pulley PULLEY 3 KLS-M1418-00X Stocker drive pulley 1
A-15
Appendix
Position Name Part Name Part No. Note Qty
Hook section
Hook motion valve VALVE 1 KH2-M7101-00X Air valve 1
Hook 1 cylinder
CYLINDER HOOK1
ASSY.
KLS-M653M-00X Hook 1 cylinder 1
Hook 2 cylinder
CYLINDER HOOK2
ASSY.
KLS-M653M-10X Hook 2 cylinder 1
Hook driven pulley 1 PULLEY KLS-M1813-00X Hook driven pulley 1
Hook driven pulley 2 PULLEY KLS-M1822-00X Hook driven pulley 1
Hook idler pulley PULLEY KLS-M1808-00X Hook idler pulley 1
Hook drive pulley DRIVEN PULLEY2 KLS-M1852-00X Hook drive pulley 1
Latch section
Latch motion valve VALVE KLS-M1901-00X Air valve 1
Latch cylinder CYLINDER 2 KLS-M19A9-00X Latch cylinder 2
Drawer stage Shutter cylinder CYLINDER KLS-M19C1-00X Shutter cylinder 1
AZ-axis
AZ-axis pulley PULLEY KLS-M1715-00X BS pulley 1
AZ-axis drive pulley PULLEY 1 KLS-M1716-00X AZ-axis drive pulley 1
Tape cutter in cATS
section
Tape cutter motion valve
CUTTER VALVE
ASSY.
KLF-M3T0V-00X Air valve 1
Tape cutter cylinder
CYL.,TAPE CUTTER
12
KLS-M3T08-00X Cutter cylinder 1
12-position feeder
bank in cATS
12-position feeder guide rail
(rear)
RAIL GUIDE 12P KHY-M371R-00X Guide rail (rear) 1
Guide rail mounting bolt SCREW, FLAT HEAD 98702-03006 Bolt 10
12-position feeder guide rail
(center)
GUIDE,FEEDER
UNDER
KHY-M372R-00X Guide rail (center) 1
12-position feeder guide rail
(front)
GUIDE,FEEDER
UNDER
KLF-M375X-00X Guide rail (front) 1
Guide rail mounting bolt
SCREW, BINDING
HEAD
98902-03006 Bolt 26
This table shows the required quantity per cATS.
c
CAUTION
The parts (part Nos.) in this manual were described at the time of manual issue. The part Nos. are subject to change
without notice. Make sure to obtain the latest information on part names and part Nos. when purchasing.
Inspection Check Sheet
Serial No.
This inspection check sheet describes from daily to monthly inspections.
Copy this page and use it for inspection.
Detail inspection procedures and inspections of 2-month interval or more
are described in each chapter of this manual.
Section Unit name Check items Inspection/work
Weekly (Mo./Day)
Monthly
Repair/
replacement
／ ／ ／ ／ ／ ／
／
Head units
(for all heads)
Nozzle
Nozzle tip
Check nozzle tip visually. If not clean, remove dirt on component pickup
surface (nozzle tip) with nozzle tip cleaning tape that comes with machine.
Spring action
Press nozzle tip with finger to check spring action. If not smooth, disassemble
and clean nozzle and then apply grease. Replace spring as needed.
Air path
Check vacuum level when nozzle is open. If level is out of spec, clean nozzle
air path with air blow tool, nozzle cleaning wire, or similar tool.
MU/FL
Leaf spring
(Roller lock)
Nozzle mounting
status
Detach/attach nozzle manually to check that leaf spring (roller lock) has
enough griping force. Check that leaf spring is deformed or worn out. If it is
defective, replace it with new one.
RS
Rotary Air filter
Check air filter for RS head visually. If it is soiled, replace with new air filter.
(Using filter insertion tool is recommendable.)
X and Y axes
X-axis
Ball screw
Clean ball screw with dry cloth. After that, apply specified grease (NSL) with
grease gun. Operate ball screw to spread the grease.
Guide
Clean guide with dry cloth. After that, apply specified grease (NSL) with grease
gun. Operate guide to spread the grease.
Linear scale
(2-beam type)
Check for dirt on linear scale. If dirty, see "2.2.2" in chapter 3 to clean it.
Y-axis
Guide
Clean guide with dry cloth. After that, apply specified grease (NSL) with grease
gun. Operate guide to spread the grease
Linear scale Check for dirt on linear scale. If dirty, see "2.1.3"/"2.2.3" in chapter 3 to clean it.
Conveyor
Board detection
sensor
Sensor status
Clean sensor section if dirt or dust is found. Check that the sensor works
correctly even after changing the conveyor width.
Recognition unit
Multi-camera Protective glass
Clean light protective glass of multi-camera if dirt or dust is found. If extremely
dirty, wipe off dirt with dry cloth or cloth with a small amount of lens cleaner.
Tape cutter
Tape cutter
Tape cutter sharpness
Abnormal sound
Check that abnormal sound is not heard when cutting tape.
Check that tapes in empty tape box are cut correctly.
*Contact YAMAHA sales representatives when abnormality is noticed.
Base and others
Feeder float sensor Sensor status
If dirt or dust is found on sensor receiving lighting section, clean sensor
surface with cloth or cotton swab with a small amount of IPA
Feeder exchange
carriage
Feeder plate Feeder plate
Check feeder plate and clamp unit area visually. If dirt or dust is found, clean
with home vacuum cleaner (or vacuum assembly).
Cam follower
Cam follower (3
positions per carriage)
Wipe off old grease on cam follower. Then apply grease (NSL) uniformly.
Ionizer
(Machine option)
Discharge needle
Cleaning discharge
needle tip
Stop supplying main air. Then clean discharge needle tip using cotton swab
with IPA. After that, leave discharge needle for a while until it dries. If an error
still occurs even after cleaning, replace it with new one.