YSM40R_Mainte_E - 第69页

3.2 RS head 3-38 3.2.1 Inspecting/cleaning nozzle shaft tip 3-38 3.2.2 Lubricating nozzle shaft tip 3-39 3.2.3 Cleaning and lubricating the vacuum selector (spool) 3-41 3.3 FL head 3-43 3.3.1 Cleaning and replacing the a…

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Chapter 3 Periodic maintenance items
Contents
1. Weekly maintenance 3-1
1.1 For all heads 3-1
1.1.1 Checking the nozzle spring action 3-1
1.1.2 Checking the leaf spring/roller lock 3-2
1.2 Nozzle cleaning 3-3
1.2.1 Cleaning and lubricating nozzle slide section 3-3
1.2.2 Cleaning the nozzle air path 3-5
1.2.3 Cleaning the nozzle tip 3-6
1.2.4 ANC nozzle attaching/detaching tool 3-8
1.3 Vision system 3-15
1.3.1 Cleaning the multi-vision camera lighting's protective cover 3-15
2. Monthly maintenance 3-16
2.1 X-Y axis (4-beam type) 3-17
2.1.1 Cleaning/greasing X-axis ball screw (4-beam type) 3-17
2.1.2 Cleaning/lubricating X-axis guide (4-beam type) 3-19
2.1.3 Cleaning/Lubricating Y-axis guides, Cleaning linear scale
(4-beam type) 3-21
2.2 X-Y axis (2-beam type) 3-23
2.2.1 Cleaning/greasing X-axis ball screw (2-beam type) 3-23
2.2.2 Cleaning/Lubricating X-axis guides, Cleaning linear scale
(2-beam type) 3-25
2.2.3 Cleaning/Lubricating Y-axis guides, Cleaning linear scale
(2-beam type) 3-27
2.3 Conveyor unit 3-29
2.3.1 Board detection sensors 3-29
2.4 Base section and others 3-30
2.4.1 Cleaning feeder float sensor 3-30
2.5 Feeder exchange carriage 3-31
2.5.1 Cleaning/lubricating carriage cam followers 3-31
2.6 RS head 3-32
How to lower RS head/nozzle shafts 3-32
2.6.1 Inspecting and replacing the air filters 3-33
3. 3-month maintenance 3-35
3.1 MU head 3-35
3.1.1 Cleaning/replacing the air filter 3-35
3.1.2 MU head: Checking spline shaft Z-axis operation 3-36
3.1.3 MU head: Checking/cleaning around spline shaft 3-36
3.1.4 MU head: Applying grease to spline shaft (when required) 3-37
3.2 RS head 3-38
3.2.1 Inspecting/cleaning nozzle shaft tip 3-38
3.2.2 Lubricating nozzle shaft tip 3-39
3.2.3 Cleaning and lubricating the vacuum selector (spool) 3-41
3.3 FL head 3-43
3.3.1 Cleaning and replacing the air filter 3-43
3.3.2 Cleaning and lubricating the spline shaft and ball screw 3-44
3.4 Base section and others 3-45
3.4.1 Cleaning the air intake fan filter 3-45
3.4.2 Cleaning air base MACS (4-beam type) 3-47
3.5 Feeder exchange carriage 3-48
3.5.1 Cleaning/lubricating guide rail cover clamp 3-48
4. 6-month maintenance 3-49
4.1 Vision system 3-49
4.1.1 Fiducial camera 3-49
4.1.2 Multi-vision camera 3-50
4.1.3 Side-view camera (multi-vision camera installed type) 3-51
4.1.4 RS head side-view camera 3-52
5. 1-year maintenance 3-53
5.1 MU head 3-53
5.1.1 Cleaning the spline shaft 3-53
5.2 FL head 3-55
5.2.1 Cleaning the spline shaft 3-55
5.2.2 Cleaning/lubricating scissors gear 3-57
5.3 Conveyor 3-58
5.3.1 Inspecting conveyor belt and cleaning guide and pulley 3-58
5.3.2 Cleaning and greasing the hexagon spline 3-60
5.3.3 Cleaning/lubricating W-axis ball screw and guides 3-61
5.3.4 Cleaning/lubricating PU-axis ball screw 3-63
5.4 Base section and others 3-65
5.4.1 Cleaning the filters 3-65
5.4.2 Cleaning the air and mist filters and cups 3-67
6. 2-year maintenance 3-68
6.1 RS head 3-68
6.1.1 Clean/lubricate scissors gear 3-68
6.1.2 Cleaning
/
lubricating upper part of the nozzle shafts 3-69
6.1.3 Replacing vacuum line Packing Assembly 3-70
6.1.4 Replacing the blow valves 3-72
7. 3-year maintenance 3-74
7.1 X and Y axes 3-74
7.1.1 Replacing Y-axis cable carrier chain links 3-74
7.2 Base section and others 3-77
7.2.1 Maintenance of the vacuum pumps 3-77
7.2.2 Detaching the pumps and making preparations 3-78
7.2.3 Detaching the parts subject to wear 3-80
7.2.4 Attaching the replaceable parts 3-83
7.2.5 Attaching the pump 3-84
8. Others 3-85
8.1 Cleaning inside of nozzle shaft on RS head unit 3-85