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Retrofit instructions SIPLACE HS-60 12/2004 Edition 2.10 Activating the option 65 menu. In the following cases, a no te or an error message appear s on screen: – A note appears if you select the SITEST menu option "…

Retrofit instructions SIPLACE HS-60

2.10 Activating the option 12/2004 Edition

The "Edit" window " contains the following selection options: 2

Tab. 2.10 - 1 Explanation of the selection options in the "Edit" menu"

CAUTION

The "Oblique lighting" and "None" options are of no relevance for the ceramic substrate centering.

However, if you do select one of these menu options, the mechanical ceramic substrate centering

unit must first be fully removed and the corresponding conveyor set up for PCB clamping once

more, as described in the Service Manual.

If this is not done, the next PCB or the mechanical ceramic substrate centering unit may be dam-

aged. 2

: If you want to use the mechanical ceramic substrate centering option in combination with sub-

strate position detection using PCB vision camera (normal lighting) or optional multi-color PCB

camera, then select:

"Mechanical substrate centering" -> "Accept".

: If you want to use the mechanical ceramic substrate centering option in combination with sub-

strate position detection using the optional oblique lighting, then select:

"Mechanical and oblique lighting" -> "Accept".

: If the machine only has a single conveyor, click on "Accept" to exit the "Machine Configuration"

Selection option in the "Edit"

menu"

Explanation

None Normal PCB conveyor with PCB clamp and PCB position

detection using PCB vision camera with normal lighting or

optional multi-color PCB camera.

The mechanical ceramic substrate centering unit must be

removed and the conveyor for clamping PCBs set up.

Mechanical substrate centering Mechanical ceramic substrate centering and

substrate position detection using PCB vision camera (nor-

mal lighting)

or optional multi-color PCB camera.

Oblique lighting No mechanical centering

Only position detection for PCBs using optional oblique

lighting (ring light)

-> Oblique lighting is only possible for both conveyors.

ATTENTION:

The mechanical ceramic substrate centering unit must be

removed and the conveyor for clamping PCBs set up.

Mechanical and oblique lighting Mechanical ceramic substrate centering and substrate

position detection using optional oblique lighting for PCB

vision camera.

-> Oblique lighting is only possible for both conveyors

Retrofit instructions SIPLACE HS-60

12/2004 Edition 2.10 Activating the option

menu.

In the following cases, a note or an error message appears on screen:

– A note appears if you select the SITEST menu option "None" or "Oblique lighting", i.e. a

menu option without mechanical ceramic substrate centering, even though the mechanical

ceramic substrate centering hardware is still installed.

The note text says that the mechanical ceramic substrate centering unit must be removed

from the corresponding conveyor and the plug-in connections on the conveyor control con-

version board must be detached before continuing.

Otherwise the PCB and / or the mechanical ceramic substrate centering unit (X axis cen-

tering unit) may be damaged.

– An error message appears if you select the SITEST menu option "Mechanical" or " Mechan-

ical and Oblique lighting", i.e. a menu option with mechanical ceramic substrate centering,

even though the mechanical ceramic substrate centering hardware is not or is not fully in-

stalled.

The message states that the option is not installed in the corresponding conveyor or, if the

option has been retrofitted successfully, the corresponding plug-in connection on the con-

veyor control is missing or is poorly or incorrectly inserted.

: If a dual conveyor is used, then select from the Edit menu:

"Ceramic substrate centering conveyor 2".

Configure the mechanical substrate centering as described above for conveyor 1.

Note the possible combinations between conveyor 1 and 2, however:

– The combination of "None" and "Mechanical substrate centering" is possible if the conveyor

concerned is set up accordingly (with or without mechanical ceramic substrate centering).

– It is not possible to combine position detection with oblique lighting on one conveyor and

normal lighting or "None" on the other conveyor. If this combination is selected, the position

detection with oblique lighting is automatically adopted for both conveyors. In this case, the

mechanical ceramic substrate centering option is always removed from both conveyors and

the plug-in connections must be detached on the conveyor control conversion boards.

Otherwise the PCB and / or the mechanical ceramic substrate centering unit (X axis cen-

tering unit) may be damaged.

: Click on "Accept" to exit the "Machine Configuration" menu.

If the selected menu option differs from the situation defined by the hardware (mechanical ce-

ramic substrate centering present / not present), an error message or note as described above

appears if the machine is configured for conveyor 1.

: Exit the SITEST program.

: Shut down the machine and restart in order to accept the configuration.

Retrofit instructions SIPLACE HS-60

2.11 Checking the functions 12/2004 Edition

: Check that the setting was made correctly.

: Test the mechanical ceramic substrate centering functions.

2.11 Checking the functions

2.11.1 Check the functions of the X-axis centering unit, WITHOUT substrate

: WITHOUT a substrate, check that the mechanical substrate centering opens and closes cor-

rectly, i.e. that the proximity switch (control LED) and solenoid valve are working correctly and

that the reducing valve is set correctly.

: In the Conveyor Functions menu, click on the Ceramic substrate cent. button in the "Process-

ing area 1" box.

Ceramic substrate centering 1 is opened.

: Click on the Ceramic substrate cent. button again in the "Processing area 1" box. Ceramic

substrate centering 1 is closed.

: Make sure that the lifting carriages of the centering unit do not bounce while opening or open

too slowly.

- If they open too slowly, the proximity switch signal may be 1, but it arrives too late.

- Bouncing causes the sensor to become free once more (signal 1 -> 0 -> 1).

: In the event of an error, correct the reducing valve setting for the opening movement accord-

ingly (see Fig. 2.8 - 1 -> 7).

: Repeat the procedure described above for "Processing area 2".

: Then continue with the check and adapting the stopper position.