DuraBlue II Customer Product Manual - 第3页

T able of Contents i Part 1126931_01  2018 Nordson Corporation Table of Contents Safety 1-1 ..................................................... Safety Alert Symbols 1‐1 ........................................ Respons…

Part 1126931_01

 2018 Nordson Corporation

Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General information

about Nordson can be found on the Internet using the following address: http://www.nordson.com.

Address all correspondence to:

Nordson Corporation

Attn: Customer Service

11475 Lakefield Drive

Duluth, GA 30097

Notice

This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2018.

Nopartofthisdocument may be photocopied, reproduced, or translated to another language without the prior written

consent of NordsonCorporation. Theinformationcontained in this publication is subject to change without notice.

Trademarks

Allegro, Apogee, Artiste, Asymtek, Automove, Avex, BaitGun, BKG, Blue Box, BM-32, BM-58, BM-63, Bowtie, Build‐A‐Part, CF, Century,

CleanSleeve, CleanSpray, Color‐on‐Demand, ColorMax, Conexis, Connections to Life, Contour, ControlCoat, Coolwave, Cross‐Cut,

CrystallCut, Dage, Dima, DispenseJet, DispenseMate, DuraBlue, DuraDrum, DuraPail, e.dot, e-stylized, Easymelt, Ecodry, Econo‐Coat,

EDI, EFD, Eliminator, Encore, Equatherm, Excel 2000, Fibrijet, Fluidmove, FoamMelt, FoamMelt - stylized, FoamMix, Freedom, Fulfill,

HDLV, Heli‐flow, iControl, iDry, iFlow, IntelliJet, Isocore, Iso‐Flo, iTrax, KISS, LeanCell, LogiComm, March, Matrix, MatriX, Maverick,

Measuring the Invisible, MEG, Meltex, MicroCoat, MicroMark, Micromedics, Micro‐Meter, Microshot, Millennium, MiniBlue, Mini Squirt,

NexJet, No-Drip, Nordson, Nordson - stylized, Nordson and Arc, OptiMix, Optima, Optimum, Package of Values, Paragon, PermaFlo,

PICO, Plasmod, Poly-Check, Polymer Solution Casting, PorousCoat, Posi‐Dose, PowderGrid, Precisecoat, PrintPlus, ProBlue,

ProBlue Liberty, Prodigy, Pro‐Flo, Program‐A‐Bead, Program‐A‐Shot, Program‐A‐Stream, Program‐A‐Swirl, Pro‐Meter, Pulsar, Quantum,

Ratio‐Pak, RBX, RediSet, Rhino, Saturn, Saturn with Rings, Scoreguard, Sealant Equipment & Engineering, Inc., SEE (and design),

See‐Flo, SelectCharge, SelectCoat, Select Cure, Servo‐Flo, Shot‐A‐Matic, Signature - stylized, Slautterback, Smart‐Coat, Smart-Gun,

SolderPlus, Spectrum, Speed‐Coat, StediFlo, Stratablend, SureBead, Sure Coat, SureWrap, Tip-Seal, TRAK, Tribomatic, Trilogy,

TrueBlue, TrueCoat, Turbo, Ultra, u‐TAH, Value Plastics, Vantage, Vention Medical, Vention Medical Advancing Your Innovations For

Health, VersaBlue, Versa‐Coat, VersaDrum, VersaPail, Versa‐Spray, VP stylized, When you expect more

., X-Plane, Xaloy,

Xaloy - stylized, YesTech, and 2 Rings (design) are registered trademarks of Nordson Corporation.

Accubar, Active Nozzle, Advanced Plasma Systems, AeroDeck, AeroWash, AirShield, AltaBlue, AltaSlot, Alta Spray, ATS, Auto‐Flo,

Autoflex, AutoScan, Axiom, Best Choice, Better Dispensing, Blue Series, Bravura, CanPro, Champion, Check Mate, Classic IX,

ClassicBlue, CleanCoat, Cobalt, Concert, ContourCoat, Control Weave, Controlled Fiberization, CPX, cScan+, cSelect, Cyclo‐Kinetic,

Dial‐A‐Dose, DispensLink, Dry Cure, DuraBraid, DuraCoat, DuraPUR, e.dot+, Emerald, E‐Nordson, Easy Clean, EasyOn, EasyPW,

Eclipse, EcoBead, EdgeControl, Equalizer, EquiBead, FillEasy, FillSentry, FlexSeam, Flow Coat, FluxPlus, G‐Net, G‐Site, Genius,

Get Green With Blue, Horizon, Inspire, iON, Iso‐Flex, iTrend, Lacquer Cure, LightTite, Maxima, Mesa, MicroFin, MicroMax, Mikros,

MiniEdge, Minimeter, MiniPUR, Multifill, MultiScan, Myritex, Nano, OmniScan, OptiStroke, Optix, Partnership+Plus, PatternJet, PCI,

PharmaLok, PicoDot, Pinnacle, PowderPilot, Powder Port, Powercure, Process Sentry, Pulse Spray, PURBlue, PUReOne, PURJet,

Qadence, Ready Coat, RediCoat, RollVIA, Royal Blue, SelectSeries, Sensomatic, Shaftshield, SheetAire, Smart, Smartfil, SolidBlue,

Spectral, SpeedKing, Spray Works, StediTherm, StrokeControl, Summit, SureFoam, SureMix, SureSeal, SwirlCoat, TAH, TradePlus,

ThruCoat, ThruCure, ThruWave, Trio, TruFlow, Ultraflex, Ultrasaver, Ultrasmart, Unity, UNITYMotion, Universal, Ultra FoamMix,

UltraMax, ValueMate, Versa, VersaPUR, Vista, VP Quick Fit, VP Quick‐Fit stylized, Web Cure, 781Mini, and 787Mini aretrademarks of

NordsonCorporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes,

could lead to violation of the owners' rights.

Table of Contents i

Part 1126931_01

 2018 Nordson Corporation

Table of Contents

Safety 1-1.....................................................

Safety Alert Symbols 1‐1........................................

Responsibilities of the Equipment Owner 1‐2.......................

Safety Information 1‐2........................................

Instructions, Requirements, and Standards 1‐2..................

User Qualifications 1‐3.......................................

Applicable Industry Safety Practices 1‐3..........................

Intended Use of the Equipment 1‐3.............................

Instructions and Safety Messages 1‐4..........................

Installation Practices 1‐4......................................

Operating Practices 1‐4......................................

Maintenance and Repair Practices 1‐5.........................

Equipment Safety Information 1‐5................................

Equipment Shutdown 1‐6.....................................

Relieving System Hydraulic Pressure 1‐6.....................

De‐energizing the System 1‐6...............................

Disabling the Applicators 1‐6................................

General Safety Warnings and Cautions 1‐7......................

Other Safety Precautions 1‐10..................................

First Aid 1‐10.................................................

Safety Labels and Tags 1‐11.....................................

Introduction 2-1...............................................

Intended Use 2‐1..............................................

Electromagnetic Compatibility (EMC) 2‐1.......................

Examples of Unintended Use 2‐2..............................

Residual Risks 2‐2.............................................

Key Components 2‐3...........................................

Electrical Components 2‐4....................................

Control Panel 2‐5............................................

Tank Isolation Valve 2‐6......................................

Pressure Control Valves 2‐6..................................

Modes of Operation 2‐7.........................................

Automatic Scan (Normal Mode) 2‐7............................

Standby 2‐7................................................

Setup 2‐7..................................................

Fault 2‐7...................................................

Gear‐to‐Line Capability 2‐7......................................

Melter Identification 2‐8.........................................

Table of Contents

Part 1126931_01

 2018 Nordson Corporation

Installation 3-1................................................

Overview 3‐1..................................................

Additional Information 3‐1.....................................

Installation Tasks 3‐2........................................

Experience of Installation Personnel 3‐2........................

Installation Requirements 3‐2....................................

Clearances 3‐2..............................................

Ventilation 3‐4..............................................

Electrical Power 3‐4..........................................

Other Considerations 3‐5.....................................

Unpacking the Melter 3‐6.......................................

Moving the Unpacked Melter 3‐6..............................

Contents of the Installation Kit 3‐6..............................

Customer‐Supplied Materials 3‐6..............................

Configuring the Electrical Service 3‐7.............................

Residual Current Circuit Breakers 3‐7..........................

Connecting the Electrical Service 3‐7...........................

Connecting Hoses and Applicators 3‐9............................

Connect Hoses 3‐9..........................................

Connect Applicators 3‐12......................................

Setting Up the Melter 3‐13........................................

Quick Setup 3‐13.............................................

Operating Parameters 3‐15....................................

Selecting Operating Parameters 3‐15.........................

Reading or Editing Operating Parameters 3‐16.................

Set‐point Temperature of the Tank, Hoses, and Applicators 3‐20....

Save and Restore Melter Settings 3‐22..........................

Review Parameter and Set‐point Temperature Changes 3‐23.......

Setting Up Inputs/Outputs 3‐25...................................

Wire Inputs/Outputs to the Melter 3‐26...........................

Set Up Inputs/Outputs 3‐27....................................

Setting Up Gear‐to‐Line Operation 3‐31............................

Setting Up Motor Run Status Monitoring 3‐32.......................

Wiring 3‐32..................................................

Keypad Buttons 3‐32.........................................

Programming 3‐33............................................

Installing Optional Equipment 3‐34................................

Connecting an Applicator Driver, Pattern Controller, or Timer 3‐34.....

Flushing the Melter 3‐34.........................................

Disposing of Melter 3‐34.........................................

Operation 4-1.................................................

Additional Information 4‐1.......................................

Filling the Tank 4‐2.............................................

About Heated Components 4‐2..................................

Starting the Melter 4‐3..........................................

Manually Adjusting the Pump Speed 4‐6..........................

Adjust the Motor Speed for Manual Operation 4‐6................

Adjusting Material Pressure 4‐7..................................

Monitoring the Melter 4‐8.......................................

Confirm that the Melter is Operating Correctly 4‐8................

Monitor Component Temperatures 4‐9

.........................

Monitor Melter Faults 4‐11.....................................

Monitor the Service Interval 4‐17................................