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User Manual SIPLACE D3 5 Tasks for the operating personnel From software version SR.605.xx 07/2008 EN Edition 5.3 Note operating status indicator lamp 263 unchanged flashes (7,7) unchanged Place PCB in input conveyor fla…
5 Tasks for the operating personnel User Manual SIPLACE D3
5.3 Note operating status indicator lamp From software version SR.605.xx 07/2008 EN Edition
262
– Left fault indicator lamp L3 (white) flashes
One or more tracks are empty on the left-hand side of the machine. The machine continues
to place any remaining components.
– Right fault indicator lamp L1 (white) on continuously - operating status lamp L2 (green) off
An error has occurred on the right-hand side of the machine -> the machine has stopped.
– Left fault indicator lamp L3 (white) on continuously - operating status lamp L2 (green) off
An error has occurred on the left-hand side of the machine -> the machine has stopped.
– Both fault indicator lamps L1 and L3 (white) on continuously - operating status lamp L2
(green) off
An error has occurred that affects the entire machine -> the machine has stopped.
5.3.3 Programmed operating status displays
The following table shows the programmed operating status displays in the standard configuration
(version as supplied) and lists their meaning on the individual lamps of the main fault indicator.
The entries in the table next to "flashes" refer to the frequency with which the relevant lamp flashes
for a given event. The entry (1, 5), for example, can be explained as follows:
– The first number in the brackets indicates the time, expressed in 100 ms intervals, for which
the fault indicator lamp is switched on, i.e. 1 x 100 ms in the above example.
– The second number in the brackets indicates the time, expressed in 100 ms intervals, for
which the fault indicator lamp is switched off, i.e. 5 x 100 ms in the above example.
5
L1 (white)
(right lamp)
L2 (green) L3 (white)
(left lamp)
Meaning
Status display
flashes (1,10) flashes (7,7) flashes (1,10) Reference run
unchanged flashes (1,5) unchanged Waiting until axes in position
unchanged flashes (7,7) unchanged Waiting for setup data
unchanged flashes (7,7) unchanged Waiting for cluster data
unchanged flashes (7,7) unchanged Load table program
unchanged flashes (7,7) unchanged Position detection
unchanged flashes (1,10) unchanged Bad fiducial detection
unchanged flashes (7,7) unchanged Nozzle configuration test
unchanged flashes (7,7) unchanged Feeder position detection
unchanged flashes (7,7) unchanged One track is empty
unchanged flashes (7,7) unchanged No further track available
unchanged flashes (7,7) unchanged Go to refill position
unchanged flashes (7,7) unchanged Transport being initialized
User Manual SIPLACE D3 5 Tasks for the operating personnel
From software version SR.605.xx 07/2008 EN Edition 5.3 Note operating status indicator lamp
263
unchanged flashes (7,7) unchanged Place PCB in input conveyor
flashes (1,10) flashes (7,7) unchanged Remove PCB from output conveyor
unchanged flashes (7,7) flashes (1,10) Remove PCB from output conveyor 2
flashes (1,10) flashes (7,7) flashes (1,10) Width adjustment
unchanged flashes (1,10) unchanged Transport PCB
flashes (1,10) flashes (7,7) flashes (1,10) Both output conveyors are cleared
on flashes (1,10) on Conveyor error
on off on Go to service position
on Placement
flashes (1,20) Waiting for processing data
Error display
on off unchanged Machine error, right
on off unchanged Track empty, right
on off unchanged Nozzle configuration, right
on off unchanged Transport error, right
on off on Fiducial error, left and right
on off on Fiducial error, left and right
unchanged off on Track empty, left
unchanged off on Nozzle configuration, left
unchanged off on Transport error, left
unchanged off on Machine error, left
Pick-up error display
unchanged unchanged flashes (1,20) First track empty, left
unchanged unchanged flashes (5,20) Further tracks empty, left
unchanged unchanged flashes (5,5) Penultimate track in use
unchanged unchanged flashes (1,2) Last track in use, right
flashes (1,20) unchanged unchanged First track empty, right
flashes (5,20) unchanged unchanged Further tracks empty, right
flashes (5,5) unchanged unchanged Penultimate track in use, right
flashes (1,2) unchanged unchanged Last track in use, right
L1 (white)
(right lamp)
L2 (green) L3 (white)
(left lamp)
Meaning
5 Tasks for the operating personnel User Manual SIPLACE D3
5.4 Changing shift From software version SR.605.xx 07/2008 EN Edition
264
5.4 Changing shift
PLEASE NOTE: 5
You will find additional information in the following manuals or data media:
– Getting Started with Station Software 605.xx
– SIPLACE D3 preventive maintenance manual
– Parts catalog on the product CD
5.4.1 Activities at shift change
→ Splice the tapes early. The feeder modules do not have to be refilled as soon as the new shift
starts. This minimizes extended down times.
→ At the shift change, pass important information on to the next operator. This includes, for in-
stance, changes to the placement program. Also read through the list of the descriptions of
the steps to take in Section 5.7
, page 273.
→ Carry out a set-up check.
Make sure that the feeder modules are equipped with the correct components, that they are
at the correct locations in the component trolley and that the conveyor increment is set cor-
rectly.
→ Hand over the line in the same state that you would want to find it in when starting your shift.
This means that:
– The rejection containers are empty.
– The waste tape containers are empty. Follow the safety instructions given in Section
5.4.2
, page 265.
– The feeder areas have been carefully cleaned with a vacuum cleaner.