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6 Station extensions User Manual SIPLACE D3 6.20 Vision Teach Station From software version SR.605.xx 07/2008 EN Edition 344 6.20 Vision T each S t ation Item no. 001 19788-xx Vision teach st ation 6 Fig. 6.20 - 1 Vision…
User Manual SIPLACE D3 6 Station extensions
From software version SR.605.xx 07/2008 EN Edition 6.19 SIPLACE Productivity Lift
343
6.19.3 Advantages of the productivity lift
The productivity lift can raise the productivity of a line overall because it increases the placement
rates of the machines on the line.
6
Fig. 6.19 - 3 Productivity lift, avoiding stoppages
6
If lines are connected in parallel, individual machines may fail without bringing the entire line to a
standstill. It is also possible access individual machines while the rest of the line continues placing
without interruption. This chaining increases the components to be placed per station and mini-
mizes conveyor idle times. This leads to an overall higher placement rate on the line.
This could be for
– process-related investigations or test operation
– programming PCB fiducials, package forms or test placements
– maintenance or repairs
– operating errors, such as not splicing tapes on in good time or missing components.
Another advantage is that the line can be reconfigured as required using the software, without
having to reset the machines.
Conveyor section, processing
Placement machine
Horizontal
and vertical lift
Underfloor con-
veyor
Track change
6 Station extensions User Manual SIPLACE D3
6.20 Vision Teach Station From software version SR.605.xx 07/2008 EN Edition
344
6.20 Vision Teach Station
Item no. 00119788-xx Vision teach station
6
Fig. 6.20 - 1 Vision teach station with component camera, type 33
User Manual SIPLACE D3 6 Station extensions
From software version SR.605.xx 07/2008 EN Edition 6.20 Vision Teach Station
345
6.20.1 Description
The vision teach station is a system for creating and testing package form descriptions for com-
ponents to be processed on SIPLACE placement machines.
The vision teach station essentially consists of the following components:
– Base module with electronic circuits and one or two component cameras
– Mini-tower PC
WINDOWS XP operating system 6
SIPLACE Vision image processing software 6
SIPLACE Pro database server 6
Camera interfaces: CAN bus card and camera bus card 6
The vision teach station is used to create and test descriptions for package forms for any place-
ment machine and to run component inspections.
The package form descriptions thus created may be stored in the SIPLACE Pro database on the
vision teach station and transferred to the SIPLACE Pro database of the production system. You
can also download vision screenshots from placement machines to the vision teach station for
analysis. Only multiple component measurements still have to be carried out on the placement
machine.
6.20.2 Advantages
The major advantage of this offline system is that it is totally independent of the production system,
and no production system resources have to be used for creating and testing package form de-
scriptions. As a result, there is no loss of productivity due to the description and testing of package
forms. The time taken to introduce new products can also be considerably reduced with this inde-
pendent system.