00196044-05 - sg x und x4i fse_en - 第15页

Table of contents S tudent Guide (FSE) SIPL ACE X Series and X4I Edition 01/2009 EN 15 12.6.5.1 General ..... ................ ............. ................. ................ ................ ................ ..........…

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Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
14
11.3.9 Checks After Mechanical Work on the Conveyor ............................................................................... 463
11.3.10 Conveyor Control TSP 301 ................................................................................................................. 464
11.3.10.1 Jumper Settings for TSP 301............................................................................................................ 464
11.3.10.2 Conveyor Control TSP 301 with Siemens Interface ......................................................................... 465
11.3.10.3 LED Display on Conveyor Control TSP 301 ..................................................................................... 466
11.3.10.4 Assignment Table: LEDs on the TSP 301 Conveyor Control ........................................................... 466
11.3.10.5 Siemens/SMEMA TSP 301 Interface Description............................................................................. 473
11.4 Room for Your Sketches and Notes................................................................................................ 474
12 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .477
12.1 Overview............................................................................................................................................ 477
12.1.1 Main Menu .......................................................................................................................................... 478
12.2 Calibration Positions in the Machine.............................................................................................. 478
12.2.1 Machine Coordinate System............................................................................................................... 478
12.2.2 Calibration Position – Machine Zero Points ........................................................................................ 479
12.2.3 Calibration Position – Tables .............................................................................................................. 479
12.2.4 Calibration Position – Conveyor, Nozzle Changer, Nozzle Changer Station...................................... 480
12.3 Calibration of Entire Machine.......................................................................................................... 480
12.3.1 Calibration in General / C&P and CPP ............................................................................................... 481
12.3.2 Calibration in General / Twin Head ..................................................................................................... 482
12.3.3 Calibrating the Whole Machine with C&P Head as Example.............................................................. 483
12.3.4 Single calibration................................................................................................................................. 485
12.3.4.1 Calibrating the Conveyor Sides and Widths ..................................................................................... 485
12.4 General Explanation of Calibration Steps ...................................................................................... 486
12.4.1 Travel Range (Optional)...................................................................................................................... 486
12.4.2 Zero Point Offset................................................................................................................................. 486
12.4.3 PCB Camera....................................................................................................................................... 486
12.4.4 Tables ................................................................................................................................................. 487
12.4.5 PCB Reference Corner ....................................................................................................................... 487
12.4.6 Nozzle Changer and Nozzle Station ................................................................................................... 487
12.4.7 Heads and Cameras ........................................................................................................................... 488
12.4.7.1 Twin head height: ............................................................................................................................. 489
12.4.7.2 IC camera: ........................................................................................................................................ 490
12.4.7.3 FC camera: (Option) ......................................................................................................................... 490
12.4.7.4 Twin head segment offset bottom at segment 1 and 2:.................................................................... 490
12.4.7.5 Nozzle Changer (C&P Head, Twin Head): ....................................................................................... 491
12.4.7.6 Calibrate closed vacuum: ................................................................................................................. 491
12.4.8 PCB Mapping...................................................................................................................................... 491
12.4.9 Head Mapping..................................................................................................................................... 492
12.4.10 Conveyor Sides................................................................................................................................... 492
12.4.11 Conveyor Width Calibration ................................................................................................................ 492
12.5 Teaching Machine Positions............................................................................................................ 493
12.5.1 General Procedure.............................................................................................................................. 493
12.5.2 Teaching Machine Positions - Table................................................................................................... 495
12.5.2.1 Teaching Machine Positions - Feeder .............................................................................................. 495
12.5.3 Teaching Machine Positions - Conveyor ............................................................................................ 496
12.5.4 Teaching Machine Positions – NC, Gantry ......................................................................................... 496
12.5.5 Teaching Machine Positions - Placement Area .................................................................................. 497
12.6 Additional Functions........................................................................................................................ 498
12.6.1 Firmware Download (SW 70x) ............................................................................................................ 498
12.6.2 Head Exchange SIPLACE X............................................................................................................... 499
12.6.3 Zero Point Correction for Z and Star Axes.......................................................................................... 501
12.6.3.1 Function Description: ........................................................................................................................ 503
12.6.4 Configuring the Conveyor .................................................................................................
.................. 504
12.6.5 Fast Head Exchange .......................................................................................................................... 506
Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
15
12.6.5.1 General ............................................................................................................................................. 506
12.6.5.2 Hardware Changes........................................................................................................................... 506
12.6.5.3 Software Changes ............................................................................................................................ 507
12.6.5.4 Preparations ..................................................................................................................................... 508
12.6.5.5 After Exchanging Heads ................................................................................................................... 509
12.6.6 Autoconfiguration ................................................................................................................................ 512
12.6.7 Nozzle Scanning ................................................................................................................................. 512
12.6.8 Accuracy Check Tool .......................................................................................................................... 512
12.6.9 Configuring the Nozzle Changer......................................................................................................... 513
12.7 Room for Your Sketches and Notes................................................................................................ 515
13 Head Modularity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .517
13.1 Important Information....................................................................................................................... 517
13.2 SIPLACE X and X4I Configuration Options.................................................................................... 518
13.2.1 Placement Principle ............................................................................................................................ 519
13.3 Head Modularity................................................................................................................................ 520
13.3.1 Production requirements..................................................................................................................... 520
13.3.2 Head exchange................................................................................................................................... 522
13.3.3 Calibration........................................................................................................................................... 522
13.3.3.1 Autoconfiguration .............................................................................................................................. 523
13.4 Head Modularity CPP/C&P to Twin Head........................................................................................524
13.5 Head Modularity Twin Head to CPP/C&P........................................................................................525
13.6 Head Modularity C&P20A to CPP Head..........................................................................................526
13.7 Preperation head plate..................................................................................................................... 528
13.7.1 CPP .................................................................................................................................................... 528
13.7.2 C&P20A .............................................................................................................................................. 529
13.7.3 Twin Head........................................................................................................................................... 530
13.8 Compressed Air Distributor for the Placement Heads.................................................................. 531
13.9 Slots in the Axis unit ........................................................................................................................ 533
13.9.1 Axis Unit A364 .................................................................................................................................... 533
13.9.1.1 Axis Unit A364 with CPP-CPP .......................................................................................................... 534
13.9.1.2 Axis Unit A364 with CPP-Twin Head ................................................................................................ 535
13.9.1.3 Axis Unit A364 with Twin Head-Twin Head ...................................................................................... 536
13.9.1.4 Axis Unit A364 with C&P20A-C&P20A ............................................................................................. 537
13.9.1.5 Axis Unit A364 with Twin Head......................................................................................................... 538
13.10 Hotlink Board Connections (Box PC) ............................................................................................. 539
13.11 Room for Your Sketches and Notes................................................................................................ 540
14 MTC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .543
14.1 Overview............................................................................................................................................ 543
14.1.1 Functional principles ........................................................................................................................... 543
14.1.2 Occupying and numbering the tower .................................................................................................. 544
14.1.3 Technical Data .................................................................................................................................... 545
14.1.3.1 Dimensions, weight, miscellaneous data.......................................................................................... 545
14.1.3.2 Electrical Connections ...................................................................................................................... 545
14.1.3.3 Noise Emission Information .............................................................................................................. 545
14.1.3.4 Permitted ambient conditions ........................................................................................................... 545
14.1.4 Operational Safety .............................................................................................................................. 546
14.1.4.1 Safety Instructions ............................................................................................................................ 546
14.1.4.2 Safety Features ................................................................................................................................ 551
Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
16
14.2 Construction and mode of operation.............................................................................................. 554
14.2.1 Lifting and Feeder Motors ................................................................................................................... 554
14.2.2 Incorporating the MTC in the SIPLACE station................................................................................... 555
14.2.3 Reference position run........................................................................................................................ 556
14.2.4 Installation MTC 2 ............................................................................................................................... 557
14.2.5 Modules of the controller..................................................................................................................... 558
14.2.5.1 C167 controller board ....................................................................................................................... 558
14.2.5.2 Masterdrives ..................................................................................................................................... 559
14.2.5.3 24V power supply ............................................................................................................................. 559
14.2.5.4 Electronics board .............................................................................................................................. 559
14.2.5.5 Mounting plate .................................................................................................................................. 560
14.2.5.6 Block diagrams ................................................................................................................................. 562
14.2.6 Installation of MTC2 ............................................................................................................................ 565
14.2.7 General Work Before Starting the MTC2 ............................................................................................ 566
14.2.8 Placement Functions .......................................................................................................................... 566
14.2.8.1 Main View with MTC2 ....................................................................................................................... 566
14.2.8.2 MTC2 - Placement Functions ........................................................................................................... 567
14.2.8.3 "Matrix-tray changer" view (Example: location 2) ............................................................................. 567
14.2.8.4 Terms used for the occupancy of a cassette .................................................................................... 568
14.2.8.5 Functions in the "Matrix-tray changer" view...................................................................................... 568
14.2.9 MTC2 - Individual Functions ............................................................................................................... 570
14.3 MTC2 Calibration and Settings........................................................................................................ 571
14.3.1 Calibration sequence in general ......................................................................................................... 571
14.3.1.1 Terms of calibration lifting axes ........................................................................................................ 572
14.3.1.2 Terms of calibration feed axes.......................................................................................................... 573
14.3.2 SITEST Calibration Flow Charts ......................................................................................................... 574
14.3.2.1 Lifting axis......................................................................................................................................... 574
14.3.2.2 Feed axis .......................................................................................................................................... 575
14.3.2.3 Machine Data.................................................................................................................................... 582
14.3.3 Adjustments Lifting Axes..................................................................................................................... 583
14.3.3.1 Belt tension ....................................................................................................................................... 584
14.3.3.2 Guide Rails and Stopper Bars .......................................................................................................... 586
14.3.3.3 Cassette guide rails .......................................................................................................................... 588
14.3.4 Adjustments feed axes........................................................................................................................ 589
14.3.4.1 Belt tension ....................................................................................................................................... 590
14.3.4.2 Limit switch ....................................................................................................................................... 591
14.3.4.3 Light barriers..................................................................................................................................... 593
14.3.4.4 Disengaging mechanism .................................................................................................................. 597
14.3.5 Converting the power supply .............................................................................................................. 598
14.3.5.1 Tools and Equipment........................................................................................................................ 598
14.3.5.2 Procedure ......................................................................................................................................... 598
14.3.5.3 Voltage distributor terminal X01........................................................................................................ 599
14.3.5.4 Motor Circuit Breaker........................................................................................................................ 599
14.3.6 Machine Data...................................................................................................................................... 600
14.3.6.1 General machine parameters ........................................................................................................... 600
14.3.6.2 Machine parameters for tower 1 ....................................................................................................... 600
14.3.6.3 Machine parameters for tower 2 .........................................................................................
.............. 602
14.3.7 Description of the LED terminal strips X04 and X05........................................................................... 603
14.3.8 Spare parts list for MTC1 .................................................................................................................... 604
14.4 Masterdrives...................................................................................................................................... 606
14.4.1 Operating the master drive with the parametrization unit (PMU) ........................................................ 606
14.4.2 Important Parameter for trouble shooting ........................................................................................... 606
14.4.3 Factory settings................................................................................................................................... 607
14.4.4 Setting the CAN bus address at the master drive PMU...................................................................... 608
14.4.5 Downloading Parameter Sets ............................................................................................................. 610
14.4.5.1 Requirements ................................................................................................................................... 610
14.4.5.2 Installation Drive Monitor .................................................................................................................. 611
14.4.5.3 Start Drive Monitor............................................................................................................................ 613
14.4.5.4 Uploading the Parameter Sets (Backup of Parameter Sets) ............................................................ 615