00196044-05 - sg x und x4i fse_en - 第4页

Table of contents S tudent Guide (FSE) SI PL ACE X Series and X4I Edition 01/2009 EN 4 3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 9…

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Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
3
Table of contents
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
1.1 SIPLACE on the World Wide Web (WWW)........................................................................................ 19
1.2 FSUSXS - Course Description ........................................................................................................... 20
2 Operational Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
2.1 Safety Instructions.............................................................................................................................. 21
2.1.1 Safety of Operators and Other Persons................................................................................................ 21
2.1.2 Safety of Plant and Equipment ............................................................................................................. 21
2.2 Warning Labels................................................................................................................................... 22
2.2.1 Warning Labels W201, W203, W204 and W210 on the Machine......................................................... 22
2.2.1.1 Warning Label W201 .......................................................................................................................... 24
2.2.1.2 Warning Label W203 .......................................................................................................................... 24
2.2.1.3 Warning Label W204 .......................................................................................................................... 24
2.2.1.4 Warning Label W210 .......................................................................................................................... 24
2.2.1.5 Safety Instructions .............................................................................................................................. 25
2.2.2 Warning label W202 on the gantries..................................................................................................... 26
2.2.3 Warning Label W205 on the Tape Cutter ............................................................................................. 27
2.2.3.1 Warning Label W205 on the Top ........................................................................................................ 28
2.2.3.2 Warning Label W205 on the Underside of the Component Trolley Docking Unit (HF-Series)............ 29
2.2.3.3 Warning Label W205 on the Waste Slide (X-Series) .......................................................................... 30
2.2.3.4 Warning label W205 on the cross bar below the tape cutter .............................................................. 31
2.2.4 Warning strips on the empty tape duct ................................................................................................. 32
2.2.5 Warning label W206 and W1 on the power supply unit ........................................................................ 33
2.2.6 Warning and Information Labels on the Power Supply Unit ................................................................. 34
2.2.7 Warning Label W207 ............................................................................................................................ 35
2.2.7.1 Warning Label W207 on the Axis Unit ................................................................................................ 35
2.2.8 Warning label W208 "laser class 2" on the PCB conveyor ................................................................... 36
2.2.9 Warning label W209 on the emergency stop buttons ...........................................................................37
2.2.10 Warning Label W211 on the CEKON Plug ........................................................................................... 38
2.3 Safety Instructions for Operating the Machine................................................................................39
2.3.1 Safety Instructions for C&P20A Head................................................................................................... 39
2.3.2 Safety Instructions for the Twin Head ................................................................................................... 39
2.3.2.1 Safety Instructions for Manual Movement of Z Axis on Twin Head .................................................... 40
2.3.2.2 Safety Instructions for Twin Head Vision Modules ............................................................................. 40
2.3.3 Safety Instructions for Moving the Component Trolley ......................................................................... 40
2.4 Safety Features................................................................................................................................... 41
2.4.1 Switches and Buttons on the Placement Machine................................................................................ 41
2.4.1.1 Position of Switches and Buttons on the Placement Machine ............................................................ 41
2.4.1.2 Position of protective switches on the placement machine ................................................................ 42
2.4.1.3 Function Description ........................................................................................................................... 43
2.4.2 Position of Pushbutton for Docking and Undocking the Component Trolley ........................................ 44
2.4.3 Safety and Signaling Circuit.................................................................................................................. 45
2.4.3.1 Safety Circuit Function........................................................................................................................ 45
2.4.3.2 Safety Loops....................................................................................................................................... 46
2.5 ESD Guidelines................................................................................................................................... 47
2.5.1 Handling ESD Modules......................................................................................................................... 47
2.5.2 Measurements and Modifications to ESD Modules ..............................................................................47
2.5.3 Dispatching ESD Modules .................................................................................................................... 47
Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
4
3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
3.1 SIPLACE X Series............................................................................................................................... 49
3.1.1 SIPLACE X and X4I Configuration Options .......................................................................................... 50
3.1.1.1 Placement Principle ............................................................................................................................ 51
3.1.2 Configurations....................................................................................................................................... 52
3.1.2.1 SIPLACE X4 Configuration................................................................................................................. 52
3.1.2.2 SIPLACE X4 with MTC2 - Configuration ............................................................................................ 52
3.1.2.3 SIPLACE X3 with 1 MTC2 - Configuration ......................................................................................... 53
3.1.2.4 SIPLACE X3 with 2 MTC2 - Configuration Options ............................................................................ 53
3.1.2.5 SIPLACE X2 Configuration................................................................................................................. 54
3.1.2.6 SIPLACE X4I - Configuration.............................................................................................................. 54
3.1.3 Siplace X Series Specifications (Excerpt)............................................................................................. 55
3.1.4 Overview of Placement Head Component Heights...............................................................................57
3.2 Overview of Components................................................................................................................... 57
3.2.1 Power supply ........................................................................................................................................ 58
3.2.1.1 Overview of Voltages in the Power Supply Unit ................................................................................. 58
3.2.2 Pneumatic Unit...................................................................................................................................... 59
3.2.2.1 Pneumatic Circuit For Cooling the Y Linear Motors in Placement Areas 1/2...................................... 60
3.2.2.2 Pneumatic Circuit For Cooling the X Linear Motors in Placement Areas 1/2...................................... 60
3.2.2.3 Compressed Air Distributor Block ....................................................................................................... 60
3.2.3 Sectors 1 - 4.......................................................................................................................................... 61
3.2.4 Computer Unit with BoxPC ................................................................................................................... 62
3.2.5 Axis Unit with A364 ............................................................................................................................... 63
3.2.5.1 Axis Unit A364 .................................................................................................................................... 63
3.2.5.2 Axis Controller Board A364 ................................................................................................................ 64
3.2.6 Changeover Table Components ........................................................................................................... 65
3.2.6.1 Docking and Undocking...................................................................................................................... 65
3.2.6.2 Setting the Height of the Changeover Table....................................................................................... 66
3.2.6.3 Overview of X Feeders ....................................................................................................................... 67
3.2.7 X/Y Axis Construction ........................................................................................................................... 68
3.2.7.1 X Axis Construction ............................................................................................................................ 68
3.2.7.2 X Axis Technical Data......................................................................................................................... 69
3.2.7.3 Y Axis Construction ............................................................................................................................ 69
3.2.7.4 Y Axis Technical Data......................................................................................................................... 69
3.2.8 SIPLACE Vision .................................................................................................................................... 70
3.2.8.1 Digital PCB Camera (Standard) SST34.............................................................................................. 70
3.2.8.2 Component Camera C&P20A............................................................................................................. 71
3.2.8.3 Component Camera CPP ................................................................................................................... 72
3.2.8.4 Stationary Component Cameras ........................................................................................................ 75
3.2.9 C&P20A Head....................................................................................................................................... 77
3.2.9.1 Description.......................................................................................................................................... 78
3.2.9.2 Overview of Functions for Star Stations 1 - 20 ................................................................................... 78
3.2.9.3 Nozzle Changer for C&P20 Head....................................................................................................... 79
3.2.10 Twin Head............................................................................................................................................. 80
3.2.10.1 Description.......................................................................................................................................... 80
3.2.10.2 Nozzle Changer for Twin Head........................................................................................................... 81
3.2.11 CPP Head ............................................................................................................................................. 82
3.2.11.1 Overview............................................................................................................................................. 82
3.2.11.2 Overview of Functions ........................................................................................................................ 83
3.2.11.3 Description.......................................................................................................................................... 84
3.2.11.4 Nozzle Changer (NC) ......................................................................................................................... 85
3.2.11.5 Nozzle Magazines .............................................................................................................................. 86
3.2.11.6 Nozzle Stations................................................................................................................................... 87
3.2.11.7 Nozzle types ....................................................................................................................................... 88
3.2.12 Conveyor System.................................................................................................................................. 89
3.2.12.1 General ............................................................................................................................................... 89
3.2.12.2 Single Conveyor Construction ............................................................................................................ 91
3.2.12.3 Dual Conveyor Construction ............................................................................................................... 91
3.2.12.4 Quad Lane Conveyor Construction .................................................................................................... 92
Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
5
3.3 Room for Your Sketches and Notes.................................................................................................. 93
4 Communication and Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
4.1 Overview.............................................................................................................................................. 95
4.1.1 Networking Overview ............................................................................................................................ 96
4.2 Networking Address........................................................................................................................... 97
4.2.1 Checking the Network Addresses......................................................................................................... 97
4.2.1.1 Station Computer Box PC................................................................................................................... 97
4.2.1.2 Vision Computer Box PC .................................................................................................................... 98
4.3 CAN Bus ............................................................................................................................................ 100
4.3.1 General Structure................................................................................................................................ 101
4.3.2 CAN Bus Protocol ............................................................................................................................... 102
4.3.2.1 11 Bit Identifier.................................................................................................................................. 102
4.3.2.2 CAN Bus Arbitration.......................................................................................................................... 103
4.3.2.3 Errors on the CAN Bus ..................................................................................................................... 104
4.3.3 CAN Bus Structure.............................................................................................................................. 104
4.3.3.1 CAN Bus Concept Siplace X2 .......................................................................................................... 105
4.3.3.2 CAN Bus Concept SiplaceX3 ........................................................................................................... 106
4.3.3.3 CAN Bus Concept SiplaceX4 ........................................................................................................... 107
4.3.3.4 CAN Bus Concept Siplace X4I ......................................................................................................... 108
4.3.3.5 CAN-Bus Concept with One Wire Bus for SIPLACE X4I.................................................................. 109
4.3.3.6 CAN-Bus Concept with One Wire Bus e.g. SiplaceX3 ..................................................................... 110
4.3.4 CAN Bus Processor Board C&P Head ............................................................................................... 111
4.3.4.1 CAN Bus-Controlled Functions on the C&P20A Head ..................................................................... 111
4.3.4.2 CAN Bus-Controlled Functions on the CPP Head............................................................................ 112
4.3.4.3 CAN Bus-Controlled Functions on the Twin Head............................................................................113
4.3.5 CAN Bus Communication with Axis Controller ................................................................................... 114
4.3.6 Communication SIPLACE Vision ........................................................................................................ 115
4.3.6.1 Communication During Image Acquisition........................................................................................ 116
4.3.7 Communication DP Drives, C&P20A and CPP Head ......................................................................... 117
4.3.8 Communication CPP Head ................................................................................................................. 118
4.3.8.1 Communication to the DP Drives...................................................................................................... 118
4.3.8.2 CAN Bus Communication to the DP Drives...................................................................................... 118
4.3.8.3 EEPROMs on CPP Head ................................................................................................................. 119
4.3.8.4 Data Transfer.................................................................................................................................... 119
4.3.9 X Feeder - Communication ................................................................................................................. 120
4.3.10 CAN I/O Module (SLIO) SIPLACE X................................................................................................... 121
4.3.10.1 DIP Switch on Main and Subdistributor (for Version -03) .................................................................122
4.3.10.2 I/O Module, Main Distributor (Inputs) [new from B323: 03046225-01] ............................................. 123
4.3.10.3 I/O Module for Main Distributor (Outputs)......................................................................................... 124
4.3.10.4 I/O Module, Subdistributor (Inputs) [new: 03046226-01] ..................................................................125
4.3.10.5 I/O Module, Subdistributor (Outputs) ................................................................................................ 126
4.3.11 Tape Cutter and Nozzle Changer - Communication ........................................................................... 127
4.4 Axis Control....................................................................................................................................... 129
4.4.1 Position Measuring System ................................................................................................................ 129
4.4.1.1 Track Signals and Axis Zero Pulse Signal ........................................................................................ 129
4.4.1.2 Zero Pulse at the Track Signal Encoder ........................................................................................... 131
4.4.2 Axis Dynamic Basics........................................................................................................................... 132
4.4.3 Axis controller ..................................................................................................................................... 137
4.4.3.1 Axis Controller A364 ......................................................................................................................... 137
4.4.3.2 Servo Amplifier TBS .. and SDS ... ................................................................................................... 138
4.4.3.3 SIPLACE Diagnosis Adapter A364 [03051220-01]........................................................................... 139
4.5 One Wire Bus .................................................................................................................................... 140
4.5.1 One Wire Bus - Structure.................................................................................................................... 140
4.5.1.1 Basic Structure ................................................................................................................................. 140
4.5.1.2 One Wire Bus in the SIPLACE X ...................................................................................................... 141