00196044-05 - sg x und x4i fse_en - 第8页

Table of contents S tudent Guide (FSE) SI PL ACE X Series and X4I Edition 01/2009 EN 8 6.5.3.2 Comparison of Y Axis Travel Profile for C&P2 0A, CPP and Twin Heads ............ ................... .......... 232 6.5.3…

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Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
7
5.3.3 Switch On Sequence Pneumatic Units ............................................................................................... 199
5.3.4 Main Valve X59 for Machine Components.......................................................................................... 200
5.3.5 Proportional Valve, Proportional Regulator X58 ................................................................................. 201
5.3.6 Safety Valve X60 ................................................................................................................................ 202
5.3.7 Compressed Air Supply to Tape Cutter .............................................................................................. 202
5.3.8 Compressed Air Supply to the Conveyor............................................................................................ 203
5.3.9 Compressed Air Supply to the Docking Unit (Changeover Table)...................................................... 203
5.3.10 Bulk Case System and Nozzle Changer............................................................................................. 203
5.3.11 Compressed Air Supply to the C&P20A ............................................................................................. 204
5.3.11.1 Z Axis Safety Mode........................................................................................................................... 204
5.3.12 Compressed Air Supply CPP.............................................................................................................. 205
5.3.13 Compressed Air Distribution Twin Head ............................................................................................. 205
5.3.14 Cooling the X Axis Motors................................................................................................................... 206
5.3.15 Cooling the Y Axis Motors for Placement Area 1/2............................................................................. 206
5.4 Room for Your Sketches and Notes................................................................................................ 207
6 Gantry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209
6.1 Overview............................................................................................................................................ 209
6.1.1 Mechanical Structure of X and Y Axes ............................................................................................... 210
6.1.1.1 Description........................................................................................................................................ 211
6.2 Gantry Reference Run (with A364).................................................................................................. 211
6.2.1 Reference Run Sequence at X and Y Axis (A364) ............................................................................. 211
6.2.2 Searching for the X and Y Commutation Position (A364)................................................................... 212
6.2.3 Reference Run at X and Y Axis (A364) .............................................................................................. 212
6.3 Settings.............................................................................................................................................. 213
6.3.1 Travel Ranges and Speed Monitoring ................................................................................................ 213
6.3.2 PCB Boards on the Gantry ................................................................................................................. 214
6.3.2.1 Head Interface C500......................................................................................................................... 215
6.3.2.2 Vision Board (Digital Version 02)...................................................................................................... 217
6.3.2.3 CAN Processor Board 16 Bit ............................................................................................................ 218
6.3.2.4 Check the DIP Switches ................................................................................................................... 219
6.3.3 Anticrash Function for the A364 Axis Card......................................................................................... 220
6.3.3.1 Anticrash Function for the A364 ....................................................................................................... 220
6.3.3.2 Anticrash Monitoring for the A364 .................................................................................................... 220
6.3.3.3 Error "Gantry Crash" ......................................................................................................................... 220
6.3.3.4 Count Error: ...................................................................................................................................... 220
6.3.3.5 Anticrash Function ............................................................................................................................ 221
6.3.4 Mechanical Adjustment of the Incremental Encoder...........................................................................221
6.4 Track Signals and Zero Pulse.......................................................................................................... 222
6.4.1 Checking the Zero Pulse Signal.......................................................................................................... 222
6.4.1.1 Measuring the Analog Zero Pulse Signal ......................................................................................... 222
6.4.1.2 Measuring the Digital Zero Pulse Signal........................................................................................... 224
6.4.2 Checking the Track Signals ................................................................................................................ 226
6.4.2.1 Analog Track Signals........................................................................................................................ 226
6.4.2.2 Digital Track Signals ......................................................................................................................... 227
6.5 Axis Control....................................................................................................................................... 228
6.5.1 Axis Control Assemblies ..................................................................................................................... 228
6.5.2 Checking the X Axis Dynamics........................................................................................................... 228
6.5.2.1 Measurement Setup with SAT Box and A364 ..................................................................................229
6.5.2.2 Comparison of X Axis Travel Profile for C&P20A, CPP and Twin Heads......................................... 230
6.5.2.3 Travel Time Table for C&P20A X Axis.............................................................................................. 231
6.5.2.4 Travel Time Table for CPP X Axis .................................................................................................... 231
6.5.2.5 Travel Time Table for Twin Head X Axis .......................................................................................... 231
6.5.3 Checking the Y Axis Dynamics........................................................................................................... 232
6.5.3.1 Measurement Setup ......................................................................................................................... 232
Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
8
6.5.3.2 Comparison of Y Axis Travel Profile for C&P20A, CPP and Twin Heads......................................... 232
6.5.3.3 Travel Time Table for C&P20A Y Axis.............................................................................................. 233
6.5.3.4 Travel Time Table for CPP Y Axis .................................................................................................... 233
6.5.3.5 Travel Time Table for Twin Head Y Axis .......................................................................................... 234
6.6 Room for Your Sketches and Notes................................................................................................ 235
7 C&P20A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237
7.1 C&P20 And C&P20A Heads ............................................................................................................. 237
7.2 Overview............................................................................................................................................ 237
7.2.1 C&P20A Technical Data ..................................................................................................................... 238
7.2.2 C&P20A Function ............................................................................................................................... 238
7.2.3 Parts Overview with Function Description .......................................................................................... 239
7.2.3.1 Pressure Control Valve ..................................................................................................................... 240
7.2.3.2 Z axis ................................................................................................................................................ 241
7.2.3.3 Return unit ........................................................................................................................................ 242
7.2.3.4 Component sensor ........................................................................................................................... 242
7.2.3.5 Star Assembly................................................................................................................................... 244
7.2.3.6 DP drive ............................................................................................................................................ 246
7.2.3.7 Star motor ......................................................................................................................................... 247
7.2.3.8 Component Camera ......................................................................................................................... 249
7.2.3.9 Nozzle changer................................................................................................................................. 249
7.2.4 Maintenance ....................................................................................................................................... 250
7.2.5 Compressed Air Supply to the C&P20A ............................................................................................. 250
7.2.5.1 Overview of Air Blast Supply ............................................................................................................ 251
7.2.5.2 Overview of Vacuum Supply............................................................................................................. 252
7.3 Reference Run for C&P20A Head.................................................................................................... 253
7.3.1 Preparing the Z Axis Reference Run .................................................................................................. 254
7.3.2 Star Axis Reference Run .................................................................................................................... 254
7.3.3 Z Axis Reference Run......................................................................................................................... 255
7.3.4 DP Axis Reference Run ...................................................................................................................... 255
7.3.5 Cleaning Cycle - Procedure ................................................................................................................ 256
7.3.6 Height Reference Run ........................................................................................................................ 257
7.3.6.1 Sequence of Height Reference Run ................................................................................................. 258
7.3.7 Determining the Vacuum and Threshold Values ................................................................................259
7.3.8 Measuring Z Axis Position for Component Recognition by the Component Sensor........................... 260
7.4 Pickup and Placement Cycle for C&P20A...................................................................................... 261
7.4.1 Working Position on Placement Head ................................................................................................ 261
7.4.2 C&P20A in Home Position 0° ............................................................................................................. 261
7.4.3 Board Position Recognition................................................................................................................. 262
7.4.4 Board Recognition - Centering the Board Fiducials............................................................................ 263
7.4.5 Turning Nozzles 1 to 20 to the Pickup Angle (0° or 90°) ....................................................................264
7.4.6 Checking the Nozzle Length for Component Recognition .................................................................. 264
7.4.7 Picking up component 1...................................................................................................................... 265
7.4.8 Picking Up component 11................................................................................................................... 265
7.4.9 Picking Up component 11................................................................................................................... 266
7.4.10 Picking Up Component 12 .................................................................................................................. 266
7.4.11 Picking Up component 11 ................................................................................................................... 267
7.4.12 Picking Up Component 20 .................................................................................................................. 267
7.4.13 Checking the Component Sensor of the Component at Segment 1 ................................................... 268
7.4.14 Placing Component 1.......................................................................................................................... 268
7.4.15 Component Sensor Checks Segment 1.............................................................................................. 269
7.4.16 Placing Component 10........................................................................................................................ 269
7.4.17 Placing Component 11........................................................................................................................ 270
7.4.18 Placing Component 20.....................................................................................................
................... 270
7.4.19 Pickup and Placement Cycle For the Next Components .................................................................... 271
7.4.20 Segment with a "Defective Component“ ............................................................................................. 271
Table of contents
Student Guide (FSE) SIPLACE X Series and X4I
Edition 01/2009 EN
9
7.4.21 Finishing Board Placement ................................................................................................................. 271
7.4.22 Positioning to Pickup/Placement Angle .............................................................................................. 272
7.4.23 Detailed Standard Pickup Procedure: Z Axis Down............................................................................ 272
7.4.24 Detailed Standard Pickup Procedure: Z Axis Up ................................................................................ 273
7.4.25 Standard Mode - Placement: Z Axis Down ......................................................................................... 273
7.4.26 Standard Mode - Placement: Z Axis Up.............................................................................................. 274
7.4.27 Optical Nozzle Query .......................................................................................................................... 274
7.4.28 Air Blast Control During Placement .................................................................................................... 274
7.5 Settings.............................................................................................................................................. 275
7.5.1 Board Descriptions for C&P20A.......................................................................................................... 275
7.5.1.1 Head Adapter for C&P20A................................................................................................................ 275
7.5.1.2 Intermediate Distributor Arrangement for C&P20A........................................................................... 276
7.5.2 Overview of Spare Parts and Settings for C&P20A ............................................................................280
7.5.3 Setting the Nozzle Changer for C&P20A ............................................................................................ 281
7.5.3.1 Nozzle station ................................................................................................................................... 281
7.5.4 Setting the Jaws for C&P20A.............................................................................................................. 282
7.5.4.1 Basics ............................................................................................................................................... 282
7.6 Nozzle changer.................................................................................................................................. 283
7.6.1 Nozzle Changer for C&P20A .............................................................................................................. 283
7.6.2 Nozzle Changer (NC).......................................................................................................................... 284
7.6.3 Nozzle Stations ................................................................................................................................... 284
7.6.3.1 Universal Nozzle Station for X Series (X2, X3, X4) .......................................................................... 285
7.6.3.2 Nozzle Stations for X4I ..................................................................................................................... 285
7.6.4 Addressing Nozzle Changers with CAN Node Module ....................................................................... 286
7.6.5 Pneumatic Plan for Nozzle Changer................................................................................................... 287
7.7 Axis Control....................................................................................................................................... 288
7.7.1 Overview of Axis Control for Star, Z and DP Axis............................................................................... 288
7.7.1.1 Positioning Time for C&P20A ........................................................................................................... 289
7.7.2 Track Signals for Head Axes .............................................................................................................. 289
7.7.2.1 Preparing the Track Signals ............................................................................................................. 289
7.7.3 Star Axis Control System .................................................................................................................... 290
7.7.3.1 Checking the Star Axis Dynamics..................................................................................................... 290
7.7.3.2 Measurement Setup Note................................................................................................................. 291
7.7.3.3 Measurement Setup with SAT Box and A364 ..................................................................................291
7.7.3.4 Signal Example with the Vnom. Output ............................................................................................ 292
7.7.4 Axis Control of Z Axis.......................................................................................................................... 293
7.7.4.1 Checking the Z Axis Dynamics ......................................................................................................... 293
7.7.4.2 Measurement Setup ......................................................................................................................... 293
7.7.4.3 Signal Example C&P20A Z Axis with the Control Signal at Vnom. Output....................................... 294
7.7.5 Axis Control of DP Axis....................................................................................................................... 295
7.7.5.1 Checking the DP Axis Dynamics ...................................................................................................... 295
7.7.5.2 Measurement Setup ......................................................................................................................... 295
7.8 Room for Your Sketches and Notes................................................................................................ 296
8 Collect, Pick and Place Head (CPP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .299
8.1 Important Information....................................................................................................................... 299
8.2 Overview............................................................................................................................................ 299
8.2.1 Application .......................................................................................................................................... 300
8.2.2 Configuration....................................................................................................................................... 300
8.2.3 Requirements...................................................................................................................................... 300
8.2.4 Technical Data .................................................................................................................................... 301
8.2.5 Special Features of CPP Head........................................................................................................... 302
8.2.6 Principle of CPP Head ........................................................................................................................ 302
8.2.7 Overview of Parts................................................................................................................................ 303
8.2.7.1 Front plate......................................................................................................................................... 303