RS-1_维修调整要领书 - 第4页
维修调整要领书 2-1-10 ZA 电动机的更换 ......................................................... 2-19 2-1-11 贴装头单元的更换（贴装头 RevA 以后） .................................... 2-20 2-1-12 Z 马达的更换（贴装头 RevA 以后） .................................…
维修调整要领书
目
录
1 XY 装置 .............................................................. 1-1
1-1 伺服电动机的更换.............................................................. 1-1
1-1-1 X 电动机的更换............................................................ 1-1
1-1-2 YL 电动机的更换........................................................... 1-2
1-1-3 YR 电动机的更换........................................................... 1-5
1-2 极限传感器、原点附近传感器的更换.............................................. 1-8
1-2-1 X 轴极限传感器、X 轴原点附近传感器的更换 .................................. 1-8
1-2-2 Y 轴极限传感器、Y 轴原点附近传感器的更换 ................................. 1-10
1-2-3 传感器动作确认 .......................................................... 1-12
1-3 电缆拖链的更换............................................................... 1-13
1-3-1 X 轴电缆拖链的更换....................................................... 1-13
1-3-2 Y 轴电缆拖链的更换....................................................... 1-14
1-4 XY 拖链电缆束线的更换要领说明 ................................................ 1-16
1-4-1 拆下 X 电缆 .............................................................. 1-16
1-4-2 电缆标识（X）的确认 ..................................................... 1-19
1-4-3 电缆的装配 .............................................................. 1-20
1-4-4 拆下 Y 拖链电缆 .......................................................... 1-23
1-4-5 电缆的装配 .............................................................. 1-24
1-4-6 Head 外围的配线.......................................................... 1-27
1-5 电缆拖链链板键的更换......................................................... 1-28
1-5-1 X
电缆拖链的构造和名称................................................... 1-28
1-5-2 链板・支撑板的拆卸 ...................................................... 1-28
1-5-3 链板键的分离 ............................................................ 1-29
1-5-4 电缆拖链的连接 .......................................................... 1-29
1-5-5 链板・支撑板的安装 ...................................................... 1-30
1-6 X 滚珠螺杆的更换 ............................................................. 1-31
1-6-1 更换 X 滚珠螺杆的准备 .................................................... 1-31
1-6-2 X 滚珠螺杆的拆卸......................................................... 1-33
1-6-3 X 滚珠螺杆的安装......................................................... 1-36
1-6-4 X 滚珠螺杆的调整......................................................... 1-39
1-7 Y 滚珠螺杆的更换 ............................................................. 1-43
1-7-1 更换 Y 滚珠螺杆的准备 .................................................... 1-43
1-7-2 Y 滚珠螺杆的拆卸......................................................... 1-46
1-7-3 Y 滚珠螺杆的安装......................................................... 1-52
1-7-4 Y 滚珠螺杆的调整......................................................... 1-56
1-8 重新调整 XY 部分交换后........................................................ 1-63
2 贴装头 .............................................................. 2-1
2-1 8 吸嘴贴装头 .................................................................. 2-1
2-1-1 贴装头装置的更换 ......................................................... 2-1
2-1-2 Z 电动机的更换............................................................ 2-5
2-1-3 θ 电动机的更换........................................................... 2-6
2-1-4 同步皮带 Z 的更换 ........................................................ 2-10
2-1-5 同步皮带θ的更换 ........................................................ 2-10
2-1-6 LNC120-8 的更换.......................................................... 2-12
2-1-7 Z 滑动轴的更换........................................................... 2-13
2-1-8 贴装头提升气缸的更换 .................................................... 2-14
2-1-9 θ 原点传感器的更换...................................................... 2-16
维修调整要领书
2-1-10 ZA 电动机的更换......................................................... 2-19
2-1-11 贴装头单元的更换（贴装头 RevA 以后） .................................... 2-20
2-1-12 Z 马达的更换（贴装头 RevA 以后）......................................... 2-21
2-1-13 θ 马达的更换（贴装头 RevA） ............................................ 2-26
2-1-14 同步皮带 Z 的更换（贴装头 RevA 以后） .................................... 2-29
2-1-15 同步皮带 θ 的更换（贴装头 RevA 以后） ................................... 2-29
2-1-16 LNC120 的更换（贴装头 RevA 以后）........................................ 2-29
2-1-17 Z 滑轴的更换（贴装头 RevA 以后）......................................... 2-29
2-1-18 贴装头提升气缸的更换（贴装头 RevA 以后） ................................ 2-30
2-1-19 θ 原点传感器的更换（贴装头 RevA 以后）.................................. 2-32
2-2 更换贴装头部分后的从新调整................................................... 2-35
3 贴装头周边部件 ...................................................... 3-1
3-1 电磁阀装置.................................................................... 3-1
3-1-1 电磁阀的更换 ............................................................. 3-1
3-1-2 过滤器的更换 ............................................................. 3-2
3-1-3 大气开放用过滤器的更换 ................................................... 3-2
3-1-4 HMS 的更换................................................................ 3-3
3-1-5 电磁阀的更换（贴装头 RevA 以后） .......................................... 3-4
3-2 贴装头基板的更换.............................................................. 3-5
3-2-1 贴装头主基板的更换 ....................................................... 3-5
3-2-2 伺服放大器基板的更换 ..................................................... 3-6
4 OCC 装置 ............................................................. 4-1
4-1 OCC 装置件更换 ................................................................ 4-1
4-2 CCD 摄像机、镜头件的更换 ...................................................... 4-2
4-3 OCC 同轴／角度照明基板件的更换 ................................................ 4-3
4-4 滤光镜的更换.................................................................. 4-4
4-5 对焦调整和光量调整............................................................ 4-5
4-6 更换 OCC 装置后的从新调整项目.................................................. 4-5
5 基板传送 ............................................................ 5-1
5-1 传送皮带的更换................................................................ 5-1
5-2 传送皮带轮的更换.............................................................. 5-2
5-2-1 传送皮带轮 A 组：E21117150A0 .............................................. 5-2
5-2-2 传送皮带轮 B 组：E20897210A0 .............................................. 5-2
5-3 传送带（基板传送）电动机的更换................................................ 5-3
5-4 AWC（基板宽度调整）电动机的更换............................................... 5-6
5-5 正时皮带的更换................................................................ 5-7
5-5-1 传送宽度调整用牙轮皮带的更换 ............................................. 5-7
5-5-2 传送带电动机正时皮带的更换 ............................................... 5-8
5-5-3 传送宽度调整联动正时皮带的更换 ........................................... 5-9
5-6 LEFT／RIGHT 传感器的更换 ..................................................... 5-11
5-6-1 LEFT／RIGHT 传感器的更换................................................. 5-11
5-6-2 传感器的灵敏度调整 ...................................................... 5-12
5-7 STOP 传感器的更换 ............................................................ 5-13
5-7-1 前侧 STOP 传感器光纤的更换 ............................................... 5-13
5-7-2 后侧 STOP 传感器光纤的更换 ............................................... 5-15
5-7-3 光纤放大器的更换 ........................................................ 5-17
5-8 BU 销检测传感器的更换 ........................................................ 5-20
5-9
支承台原点传感器（BU 原点传感器）的更换 ...................................... 5-21
维修调整要领书
5-10 AWC 原点传感器的更换 ........................................................ 5-22
5-11 支撑台电动机的更换（BU 台电动机的更换） ..................................... 5-23
5-11-1 卸下支撑台 ............................................................. 5-23
5-11-2 转矩架组件和支撑台电动机的间隙 ......................................... 5-26
5-11-3 支撑台驱动用正时皮带的张力调整 ......................................... 5-27
5-11-4 支撑台的平面调整 ....................................................... 5-28
5-11-5 从新取得支承台偏差 ..................................................... 5-28
5-12 支承制动器的更换............................................................ 5-29
5-13 支承导向气缸的更换.......................................................... 5-30
5-14 传送流动方向的切换.......................................................... 5-31
5-14-1 传送方向的切换 ......................................................... 5-31
5-15 机械限动器的更换............................................................ 5-34
5-15-1 限动器传感器的更换 ..................................................... 5-34
5-15-2 限动器气缸的更换 ....................................................... 5-35
6 CAL 块 ............................................................... 6-1
6-1 CAL 基板组的更换 .............................................................. 6-1
6-2 更换排出器.................................................................... 6-2
7 ATC ................................................................. 7-1
7-1 气缸的更换.................................................................... 7-1
7-2 ATC OPEN/CLOSE 传感器的更换 ................................................... 7-3
7-3 速度控制器的调整.............................................................. 7-3
8 供料器台架 .......................................................... 8-1
8-1 供料器台架.................................................................... 8-1
8-1-1 台架基板的更换 ........................................................... 8-2
8-1-2 FDC 更换.................................................................. 8-4
8-1-3 滑动轨道的更换 ........................................................... 8-5
8-1-4 台架连接器 A 的更换（仅限统一更换台车） ................................... 8-6
8-1-5 直通式过滤器的更换（仅限统一更换台车） ................................... 8-7
8-2 台架升降机.................................................................... 8-8
8-2-1 机械操纵阀的更换 ......................................................... 8-8
8-2-2 台架上升气缸的更换 ....................................................... 8-9
8-2-3 选择器的更换 ............................................................ 8-10
8-2-4 台架连接器 B 的更换 ...................................................... 8-11
8-2-5 作动器阀的更换 .......................................................... 8-12
8-2-6 O 形环的更换............................................................. 8-12
8-2-7 台架限位开关的更换（仅限 EN）............................................ 8-13
9 切带机 .............................................................. 9-1
9-1 整体图........................................................................ 9-1
9-2 切带机刀刃的更换.............................................................. 9-2
10 供料器浮起传感器 .................................................. 10-1
10-1 配置........................................................................ 10-1
10-1-1 受光侧传感器的更换 ..................................................... 10-2
10-1-2 投光侧传感器的更换 ..................................................... 10-2
11 开关类 ............................................................ 11-1
11-1 按钮开关的更换.............................................................. 11-1
11-2 紧急停止开关的更换.......................................................... 11-3