00198150-02_SM_TX_en - 第4页
4 Service Manual SIPLACE TX Series 06/2017 Table Of Contents 3.5.1 Overview of MGCUs .. 43 3.5.2 Replacing MGCU [03117531Sxx] .. 45 3.5.3 eSW Download (SW 70x) .. 46 3.5.4 Replacing the MGCU Fan [03104136-xx] .. …
3Service Manual SIPLACE TX Series 06/2017
Table Of Contents
Table Of Contents
1 Introduction.. 9
1.1 Safety Instructions.. 9
1.1.1 Conventions for the Use of Safety Instructions and Symbols.. 9
1.1.2 Safety Instructions for Working with Strong Magnetic Fields.. 10
1.1.3 Safety Instructions for the Power Supply (With SMPS).. 10
1.1.4 Safety instructions for the compressed air supply.. 12
1.1.5 Safety Instructions for Work on the Cutting Device.. 12
1.1.6 Safety Instructions for the Gantry.. 13
1.1.7 Safety Instructions on Hazardous Materials.. 13
1.1.8 Classification of the Optical Systems.. 13
1.1.8.1 Classification of the Whole Machine.. 13
1.1.8.2 Laser Classification.. 13
1.1.8.3 Classification of the Camera Systems.. 13
1.1.9 Safety Instructions for the Sensor of the Coplanarity Module.. 14
1.2 Preparatory Work..... 15
1.3 Other Instructions.. 17
1.3.1 Environmentally-Friendly Disposal of Materials and Components.. 17
1.3.2 Use of Original SIPLACE Accessories and Spare Parts.. 17
1.3.3 Information About This Service Manual.. 17
1.3.4 ESD Guidelines.. 17
1.3.4.1 Definition of ESD.. 17
1.3.4.2 Important Measures to Protect Against Static Charging.. 17
1.3.4.3 Handling ESD Modules.. 18
1.3.4.4 Measurements and Modifications to ESD Modules.. 18
1.3.4.5 Dispatching ESD Modules.. 18
1.3.5 Validity of Document.. 18
1.3.6 Serial Number of the Machine.. 19
1.3.7 Release History.. 20
1.3.8 SIPLACE on the World Wide Web (WWW).. 21
1.4 Staff Qualifications and Training.. 21
1.5 Abbreviations.. 21
2 Basic Machine.. 23
2.1 Basic Machine – Overview.. 23
2.2 Replacing the Gas Pressure Shock Absorber on the Cover.. 24
2.3 Replacing the Swivel Head [03006436-xx].. 26
2.4 Replacing the Cover.. 28
2.4.1 Setting the Covers.. 30
2.4.1.1 Overview.. 30
2.4.1.2 Adjusting the Cover Switch.. 30
2.5 Replacing the Machine Feet [03120976-xx].. 31
3 SMPS.. 33
3.1 SMPS - Overview.. 34
3.2 Pulling out the Power Supply.. 35
3.3 Electrical Checks.. 36
3.4 Checking For Absence of Voltage.. 37
3.5 MGCUs.. 43
4 Service Manual SIPLACE TX Series 06/2017
Table Of Contents
3.5.1 Overview of MGCUs.. 43
3.5.2 Replacing MGCU [03117531Sxx].. 45
3.5.3 eSW Download (SW 70x).. 46
3.5.4 Replacing the MGCU Fan [03104136-xx].. 48
3.6 Replacing the CSB (Contactor Safety Breaker) or the CSB Cover.. 49
3.7 Replacing the Capacitor Battery Buffer Module [03103081-xx].. 52
3.8 Replacing the AC/DC Converter.. 53
3.9 Replacing the Distribution and Fusing Assembly.. 55
3.9.1 Distribution and Fusing Assembly [03121508-xx].. 56
3.10 Replacing the Distributor Assembly [03121427‑xx].. 57
3.10.1 Distributor Assembly [03121427-xx].. 58
3.11 Replacing the Interior Illumination Power Supply [03112748-xx].. 59
3.12 Replacing the CAN Interface CINX [03108598‑xx].. 61
4 Electrical System and Control.. 63
4.1 Electrical System and Control - Overview.. 63
4.2 Replacing the Control Computer BoxPC.. 64
4.2.1 Replacing the BoxPC 427x.. 65
4.2.2 Overview of Connections for BoxPC 427D.. 66
4.3 Replacing the RAM in the BoxPC.. 67
4.4 Replacing the GigE Ethernet Adapter.. 68
4.5 Replacing the Monitor [03115169-xx].. 69
4.6 Replacing the Cover Switch [03110691-xx].. 70
4.7 Indicator Lamps and Illumination.. 72
4.7.1 Replacing the Indicator Lamp.. 72
4.7.2 Conversion 2-/3-Part Indicator Lamp.. 73
4.8 Replacing the Cover Fan [03110692-xx].. 74
5 Pneumatic System.. 75
5.1 Pneumatic System – Overview.. 75
5.2 Sealing the Pneumatic Screwed Connections.. 76
5.3 Setting the Compressed Air Controller for Machine Components.. 76
5.4 Replacing the Pressure Regulator [03065185-xx].. 76
5.5 Replacing the Proportional Controller (Location 2) [03065425-xx].. 79
6 Gantries.. 83
6.1 Gantries - Overview.. 83
6.2 X and Y Axis.. 84
6.2.1 Gantries - X and Y Axis - Overview.. 84
6.2.2 Replacing the X Axis Incremental Encoder/Mounting Bracket [03094995‑xx].. 84
6.2.3 Replacing the Y Axis Incremental Encoder/Mounting Bracket [03094996‑xx].. 87
6.2.4 Mechanical Adjustment of the Incremental Encoder.. 89
6.2.5 Track Signals and Zero Pulse.. 89
6.2.5.1 Test Device PG1-I (MS22/MS30) [03102699-xx] – Operation.. 90
6.2.6 Replacing the Y Axis Buffer (SIPLACE Service only).. 92
6.2.7 Replacing the X Scale (SIPLACE Service only).. 92
6.2.8 Replacing the Y Scale (SIPLACE Service only).. 92
6.2.9 Replacing Attachment Head Suspension [03124850-xx].. 93
6.2.10 Installation Check for X Motor Plate.. 94
5Service Manual SIPLACE TX Series 06/2017
Table Of Contents
6.3 Trailing Cable and Printed Circuit Boards.. 96
6.3.1 Gantries – Trailing Cables and Boards – Overview.. 96
6.3.2 Replacing the Trailing Cable Interface.. 96
6.3.3 Replacing the Vision Base Interface (VBI) [03115474-xx].. 98
6.3.3.1 Vision Base Interface [03115474-xx].. 98
6.3.4 Replacing the Gantry Interface.. 99
6.3.4.1 Gantry Interface 1/2.. 101
6.3.5 Handling the Hose Unlocking Tool [03047090-xx].. 102
6.3.6 Trailing cable.. 102
6.3.6.1 Replacing the X Axis Trailing Cable.. 103
6.3.6.2 Replacing the Y Axis Trailing Cable.. 108
6.4 MHCU, Boards and Camera.. 113
6.4.1 Gantries - MHCU, Boards and Camera - Overview.. 113
6.4.2 Replacing the Head Adapter for the MHCU.. 113
6.4.2.1 X Base Adapter C&P [03045647-xx].. 115
6.4.2.2 X Base Adapter Twin [03054879-xx].. 116
6.4.3 Replacing the Vision Head Interface (VHI) [03115454-xx].. 117
6.4.3.1 Vision Head Interface [03115454-xx].. 118
6.4.4 Replacing the Head Interface.. 120
6.4.4.1 Head Interface 1/2.. 122
6.4.5 Replacing the PCB Camera.. 124
6.4.6 Replacing the Gantry Temperature Sensor.. 125
6.4.7 Replacing the Sensor Module (SIPLACE TX micron only) [03134854‑xx].. 127
6.4.8 Error "Gantry Crash".. 128
6.4.9 Anticrash Function.. 129
6.4.10 Count Error.. 129
6.4.11 eSW Download (SW 70x).. 130
6.5 Filter and Pneumatics.. 132
6.5.1 Gantries – Filter and Pneumatics – Overview.. 132
6.5.2 Replacing the Cooling Air Filter [03018635-xx].. 132
6.5.3 Replacing Pressure Sensor Vacuum [03108457-xx].. 133
6.6 Travel Ranges and Speed Monitoring.. 134
7 Conveyor.. 135
7.1 Conveyor - Overview.. 135
7.2 Lifting Table.. 136
7.2.1 Replacing the Lifting Table Plate [03114873-xx].. 136
7.2.2 Replacing the Plate Guides [03114873Sxx].. 138
7.2.3 Replacing the Lifting Table Motor [03088241-xx].. 140
7.2.4 Setting the Parallelism and Height of the Lifting Table Plate.. 143
7.2.5 Checking Free Movement of Lifting Table.. 144
7.2.6 Calibrating the Lifting Table Motor.. 145
7.3 Conveyor Drive.. 146
7.3.1 Replacing the Conveyor Drive.. 146
7.3.2 Replacing the Toothed Belts (Conveyor Drives) [03121566-xx].. 149
7.3.3 Replacing the Cables (Conveyor Drive).. 151
7.4 Width Adjustment.. 153
7.4.1 Replacing the Toothed Belt (Width Adjustment) [03087325-xx].. 153
7.4.2 Replacing Clamping Unit [03121328-xx].. 154
7.4.3 Calibrating the Adjustment Unit.. 155
7.4.4 Setting the Parallelism of the Adjustment Units for Dual Conveyors.. 157
7.5 Conveyor Belt, Belt Drive and Hexagonal Shaft.. 158