00198150-02_SM_TX_en - 第5页
5 Service Manual SIPLACE TX Series 06/2017 Table Of Contents 6.3 Trailing Cable and Printed Circuit Boards .. 96 6.3.1 Gantries – Trailing Cables and Boards – Overview .. 96 6.3.2 Replacing the Trailing Cable Interfa…
4 Service Manual SIPLACE TX Series 06/2017
Table Of Contents
3.5.1 Overview of MGCUs.. 43
3.5.2 Replacing MGCU [03117531Sxx].. 45
3.5.3 eSW Download (SW 70x).. 46
3.5.4 Replacing the MGCU Fan [03104136-xx].. 48
3.6 Replacing the CSB (Contactor Safety Breaker) or the CSB Cover.. 49
3.7 Replacing the Capacitor Battery Buffer Module [03103081-xx].. 52
3.8 Replacing the AC/DC Converter.. 53
3.9 Replacing the Distribution and Fusing Assembly.. 55
3.9.1 Distribution and Fusing Assembly [03121508-xx].. 56
3.10 Replacing the Distributor Assembly [03121427‑xx].. 57
3.10.1 Distributor Assembly [03121427-xx].. 58
3.11 Replacing the Interior Illumination Power Supply [03112748-xx].. 59
3.12 Replacing the CAN Interface CINX [03108598‑xx].. 61
4 Electrical System and Control.. 63
4.1 Electrical System and Control - Overview.. 63
4.2 Replacing the Control Computer BoxPC.. 64
4.2.1 Replacing the BoxPC 427x.. 65
4.2.2 Overview of Connections for BoxPC 427D.. 66
4.3 Replacing the RAM in the BoxPC.. 67
4.4 Replacing the GigE Ethernet Adapter.. 68
4.5 Replacing the Monitor [03115169-xx].. 69
4.6 Replacing the Cover Switch [03110691-xx].. 70
4.7 Indicator Lamps and Illumination.. 72
4.7.1 Replacing the Indicator Lamp.. 72
4.7.2 Conversion 2-/3-Part Indicator Lamp.. 73
4.8 Replacing the Cover Fan [03110692-xx].. 74
5 Pneumatic System.. 75
5.1 Pneumatic System – Overview.. 75
5.2 Sealing the Pneumatic Screwed Connections.. 76
5.3 Setting the Compressed Air Controller for Machine Components.. 76
5.4 Replacing the Pressure Regulator [03065185-xx].. 76
5.5 Replacing the Proportional Controller (Location 2) [03065425-xx].. 79
6 Gantries.. 83
6.1 Gantries - Overview.. 83
6.2 X and Y Axis.. 84
6.2.1 Gantries - X and Y Axis - Overview.. 84
6.2.2 Replacing the X Axis Incremental Encoder/Mounting Bracket [03094995‑xx].. 84
6.2.3 Replacing the Y Axis Incremental Encoder/Mounting Bracket [03094996‑xx].. 87
6.2.4 Mechanical Adjustment of the Incremental Encoder.. 89
6.2.5 Track Signals and Zero Pulse.. 89
6.2.5.1 Test Device PG1-I (MS22/MS30) [03102699-xx] – Operation.. 90
6.2.6 Replacing the Y Axis Buffer (SIPLACE Service only).. 92
6.2.7 Replacing the X Scale (SIPLACE Service only).. 92
6.2.8 Replacing the Y Scale (SIPLACE Service only).. 92
6.2.9 Replacing Attachment Head Suspension [03124850-xx].. 93
6.2.10 Installation Check for X Motor Plate.. 94
5Service Manual SIPLACE TX Series 06/2017
Table Of Contents
6.3 Trailing Cable and Printed Circuit Boards.. 96
6.3.1 Gantries – Trailing Cables and Boards – Overview.. 96
6.3.2 Replacing the Trailing Cable Interface.. 96
6.3.3 Replacing the Vision Base Interface (VBI) [03115474-xx].. 98
6.3.3.1 Vision Base Interface [03115474-xx].. 98
6.3.4 Replacing the Gantry Interface.. 99
6.3.4.1 Gantry Interface 1/2.. 101
6.3.5 Handling the Hose Unlocking Tool [03047090-xx].. 102
6.3.6 Trailing cable.. 102
6.3.6.1 Replacing the X Axis Trailing Cable.. 103
6.3.6.2 Replacing the Y Axis Trailing Cable.. 108
6.4 MHCU, Boards and Camera.. 113
6.4.1 Gantries - MHCU, Boards and Camera - Overview.. 113
6.4.2 Replacing the Head Adapter for the MHCU.. 113
6.4.2.1 X Base Adapter C&P [03045647-xx].. 115
6.4.2.2 X Base Adapter Twin [03054879-xx].. 116
6.4.3 Replacing the Vision Head Interface (VHI) [03115454-xx].. 117
6.4.3.1 Vision Head Interface [03115454-xx].. 118
6.4.4 Replacing the Head Interface.. 120
6.4.4.1 Head Interface 1/2.. 122
6.4.5 Replacing the PCB Camera.. 124
6.4.6 Replacing the Gantry Temperature Sensor.. 125
6.4.7 Replacing the Sensor Module (SIPLACE TX micron only) [03134854‑xx].. 127
6.4.8 Error "Gantry Crash".. 128
6.4.9 Anticrash Function.. 129
6.4.10 Count Error.. 129
6.4.11 eSW Download (SW 70x).. 130
6.5 Filter and Pneumatics.. 132
6.5.1 Gantries – Filter and Pneumatics – Overview.. 132
6.5.2 Replacing the Cooling Air Filter [03018635-xx].. 132
6.5.3 Replacing Pressure Sensor Vacuum [03108457-xx].. 133
6.6 Travel Ranges and Speed Monitoring.. 134
7 Conveyor.. 135
7.1 Conveyor - Overview.. 135
7.2 Lifting Table.. 136
7.2.1 Replacing the Lifting Table Plate [03114873-xx].. 136
7.2.2 Replacing the Plate Guides [03114873Sxx].. 138
7.2.3 Replacing the Lifting Table Motor [03088241-xx].. 140
7.2.4 Setting the Parallelism and Height of the Lifting Table Plate.. 143
7.2.5 Checking Free Movement of Lifting Table.. 144
7.2.6 Calibrating the Lifting Table Motor.. 145
7.3 Conveyor Drive.. 146
7.3.1 Replacing the Conveyor Drive.. 146
7.3.2 Replacing the Toothed Belts (Conveyor Drives) [03121566-xx].. 149
7.3.3 Replacing the Cables (Conveyor Drive).. 151
7.4 Width Adjustment.. 153
7.4.1 Replacing the Toothed Belt (Width Adjustment) [03087325-xx].. 153
7.4.2 Replacing Clamping Unit [03121328-xx].. 154
7.4.3 Calibrating the Adjustment Unit.. 155
7.4.4 Setting the Parallelism of the Adjustment Units for Dual Conveyors.. 157
7.5 Conveyor Belt, Belt Drive and Hexagonal Shaft.. 158
6 Service Manual SIPLACE TX Series 06/2017
Table Of Contents
7.5.1 Replacing the Toothed Belt (Conveyor Belt).. 158
7.5.2 Belt Tension.. 159
7.5.2.1 Setting the Tension of the Conveyor Toothed Belt.. 159
7.5.2.2 Calculating the Belt Tension.. 160
7.5.3 Replacing the Idler Pulley [03092899Sxx].. 161
7.6 Fiber Optic Cable and Light Barriers.. 164
7.6.1 Replacing the Laser Light Barrier for the Transmitter/Receiver.. 164
7.6.2 Checking the Laser Light Barrier.. 166
7.6.3 Correcting the Laser Light Barrier Setting.. 168
7.6.4 Repairing the Fiber Optic Cable.. 170
7.6.5 Replacing the Fiber Optic Cable Sensor.. 174
7.6.5.1 Setting the Fiber Optic Cable Sensor.. 176
7.7 Boards.. 181
7.7.1 Replacing the Conveyor Control TSP420 [03087642-xx].. 181
7.7.1.1 Conveyor Control TSP420 [03087642-xx].. 182
7.7.2 eSW Download (SW 70x).. 186
7.8 Setting the Fixed Conveyor Rail.. 188
7.8.1 Conveyor Rails - Settings.. 190
7.9 Checking Parallelism of Conveyor Rails.. 191
7.10 Teaching the PCB Sensors (SW70x).. 192
7.11 Replacing the Fiducial Rail.. 194
7.12 Vacuum Tooling.. 196
8 Placement Heads and Stationary Cameras.. 197
8.1 Fast Head Exchange.. 197
8.1.1 Preparing the FHE in the Software.. 197
8.1.2 Removing and Installing the Placement Head.. 198
8.1.3 Completing the FHE in the Software.. 199
8.2 Replacing the SIPLACE C&P20 P/M2 Head.. 202
8.3 Replacing the SIPLACE CPP/M Head.. 206
8.3.1 Preparing the CPP Head for the Installation Height.. 209
8.4 Replacing the SIPLACE TwinHead.. 210
8.5 Installation Positions on the Head Plate.. 213
8.5.1 Gantry 1 – Positions of Treaded Pins when Changing from C&P20 P to CPP and Reverse.. 213
8.5.2 Gantry 2 – Positions of Treaded Pins when Changing from C&P20 P to CPP and Reverse.. 214
8.5.3 Position of Screws on the Attachment Head Suspension.. 215
8.5.4 Gantry 1 – Preparing for a TwinHead.. 215
8.5.5 Gantry 1 – Fixing Points for TwinHead.. 216
8.5.6 Gantry 1 – Fixing Points for C&P20 P.. 217
8.5.7 Gantry 1 – Fixing Points for CPP.. 218
8.6 Stationary Camera.. 219
8.6.1 Replacing the Stationary Component Camera Digital Type 25/33/GigE.. 219
8.6.2 Checking the Installation Height of the Stationary Camera.. 219
8.6.3 Troubleshooting Stationary Cameras.. 220
8.6.4 PCBs Stationary Cameras.. 221
8.6.4.1 Vision LED Controller VLC25/33 GigE DTC [03117981‑xx] [03117587‑xx].. 221
8.7 Calibration.. 222
8.7.1 Calibrating the Heads and Cameras (SW70x).. 223
8.7.2 Calibration Procedure.. 224