00198150-02_SM_TX_en - 第6页
6 Service Manual SIPLACE TX Series 06/2017 Table Of Contents 7.5.1 Replacing the Toothed Belt (Conveyor Belt) .. 158 7.5.2 Belt Tension .. 159 7.5.2.1 Setting the Tension of the Conveyor Toothed Belt .. 159 7.5.2.2…
5Service Manual SIPLACE TX Series 06/2017
Table Of Contents
6.3 Trailing Cable and Printed Circuit Boards.. 96
6.3.1 Gantries – Trailing Cables and Boards – Overview.. 96
6.3.2 Replacing the Trailing Cable Interface.. 96
6.3.3 Replacing the Vision Base Interface (VBI) [03115474-xx].. 98
6.3.3.1 Vision Base Interface [03115474-xx].. 98
6.3.4 Replacing the Gantry Interface.. 99
6.3.4.1 Gantry Interface 1/2.. 101
6.3.5 Handling the Hose Unlocking Tool [03047090-xx].. 102
6.3.6 Trailing cable.. 102
6.3.6.1 Replacing the X Axis Trailing Cable.. 103
6.3.6.2 Replacing the Y Axis Trailing Cable.. 108
6.4 MHCU, Boards and Camera.. 113
6.4.1 Gantries - MHCU, Boards and Camera - Overview.. 113
6.4.2 Replacing the Head Adapter for the MHCU.. 113
6.4.2.1 X Base Adapter C&P [03045647-xx].. 115
6.4.2.2 X Base Adapter Twin [03054879-xx].. 116
6.4.3 Replacing the Vision Head Interface (VHI) [03115454-xx].. 117
6.4.3.1 Vision Head Interface [03115454-xx].. 118
6.4.4 Replacing the Head Interface.. 120
6.4.4.1 Head Interface 1/2.. 122
6.4.5 Replacing the PCB Camera.. 124
6.4.6 Replacing the Gantry Temperature Sensor.. 125
6.4.7 Replacing the Sensor Module (SIPLACE TX micron only) [03134854‑xx].. 127
6.4.8 Error "Gantry Crash".. 128
6.4.9 Anticrash Function.. 129
6.4.10 Count Error.. 129
6.4.11 eSW Download (SW 70x).. 130
6.5 Filter and Pneumatics.. 132
6.5.1 Gantries – Filter and Pneumatics – Overview.. 132
6.5.2 Replacing the Cooling Air Filter [03018635-xx].. 132
6.5.3 Replacing Pressure Sensor Vacuum [03108457-xx].. 133
6.6 Travel Ranges and Speed Monitoring.. 134
7 Conveyor.. 135
7.1 Conveyor - Overview.. 135
7.2 Lifting Table.. 136
7.2.1 Replacing the Lifting Table Plate [03114873-xx].. 136
7.2.2 Replacing the Plate Guides [03114873Sxx].. 138
7.2.3 Replacing the Lifting Table Motor [03088241-xx].. 140
7.2.4 Setting the Parallelism and Height of the Lifting Table Plate.. 143
7.2.5 Checking Free Movement of Lifting Table.. 144
7.2.6 Calibrating the Lifting Table Motor.. 145
7.3 Conveyor Drive.. 146
7.3.1 Replacing the Conveyor Drive.. 146
7.3.2 Replacing the Toothed Belts (Conveyor Drives) [03121566-xx].. 149
7.3.3 Replacing the Cables (Conveyor Drive).. 151
7.4 Width Adjustment.. 153
7.4.1 Replacing the Toothed Belt (Width Adjustment) [03087325-xx].. 153
7.4.2 Replacing Clamping Unit [03121328-xx].. 154
7.4.3 Calibrating the Adjustment Unit.. 155
7.4.4 Setting the Parallelism of the Adjustment Units for Dual Conveyors.. 157
7.5 Conveyor Belt, Belt Drive and Hexagonal Shaft.. 158
6 Service Manual SIPLACE TX Series 06/2017
Table Of Contents
7.5.1 Replacing the Toothed Belt (Conveyor Belt).. 158
7.5.2 Belt Tension.. 159
7.5.2.1 Setting the Tension of the Conveyor Toothed Belt.. 159
7.5.2.2 Calculating the Belt Tension.. 160
7.5.3 Replacing the Idler Pulley [03092899Sxx].. 161
7.6 Fiber Optic Cable and Light Barriers.. 164
7.6.1 Replacing the Laser Light Barrier for the Transmitter/Receiver.. 164
7.6.2 Checking the Laser Light Barrier.. 166
7.6.3 Correcting the Laser Light Barrier Setting.. 168
7.6.4 Repairing the Fiber Optic Cable.. 170
7.6.5 Replacing the Fiber Optic Cable Sensor.. 174
7.6.5.1 Setting the Fiber Optic Cable Sensor.. 176
7.7 Boards.. 181
7.7.1 Replacing the Conveyor Control TSP420 [03087642-xx].. 181
7.7.1.1 Conveyor Control TSP420 [03087642-xx].. 182
7.7.2 eSW Download (SW 70x).. 186
7.8 Setting the Fixed Conveyor Rail.. 188
7.8.1 Conveyor Rails - Settings.. 190
7.9 Checking Parallelism of Conveyor Rails.. 191
7.10 Teaching the PCB Sensors (SW70x).. 192
7.11 Replacing the Fiducial Rail.. 194
7.12 Vacuum Tooling.. 196
8 Placement Heads and Stationary Cameras.. 197
8.1 Fast Head Exchange.. 197
8.1.1 Preparing the FHE in the Software.. 197
8.1.2 Removing and Installing the Placement Head.. 198
8.1.3 Completing the FHE in the Software.. 199
8.2 Replacing the SIPLACE C&P20 P/M2 Head.. 202
8.3 Replacing the SIPLACE CPP/M Head.. 206
8.3.1 Preparing the CPP Head for the Installation Height.. 209
8.4 Replacing the SIPLACE TwinHead.. 210
8.5 Installation Positions on the Head Plate.. 213
8.5.1 Gantry 1 – Positions of Treaded Pins when Changing from C&P20 P to CPP and Reverse.. 213
8.5.2 Gantry 2 – Positions of Treaded Pins when Changing from C&P20 P to CPP and Reverse.. 214
8.5.3 Position of Screws on the Attachment Head Suspension.. 215
8.5.4 Gantry 1 – Preparing for a TwinHead.. 215
8.5.5 Gantry 1 – Fixing Points for TwinHead.. 216
8.5.6 Gantry 1 – Fixing Points for C&P20 P.. 217
8.5.7 Gantry 1 – Fixing Points for CPP.. 218
8.6 Stationary Camera.. 219
8.6.1 Replacing the Stationary Component Camera Digital Type 25/33/GigE.. 219
8.6.2 Checking the Installation Height of the Stationary Camera.. 219
8.6.3 Troubleshooting Stationary Cameras.. 220
8.6.4 PCBs Stationary Cameras.. 221
8.6.4.1 Vision LED Controller VLC25/33 GigE DTC [03117981‑xx] [03117587‑xx].. 221
8.7 Calibration.. 222
8.7.1 Calibrating the Heads and Cameras (SW70x).. 223
8.7.2 Calibration Procedure.. 224
7Service Manual SIPLACE TX Series 06/2017
Table Of Contents
9 Nozzle Changers and Nozzle Stations.. 225
9.1 Nozzle Changers and Nozzle Stations - Overview.. 225
9.2 Replacing the Nozzle Changer.. 227
9.2.1 Setting the Nozzle Changer Height.. 228
9.3 Replacing Nozzle Station [03090348-xx].. 229
9.4 Replacing the Control Board Cable NC Valve [00334212-xx].. 231
10 COT Insert.. 233
10.1 COT Insert - Overview.. 233
10.2 Installation Positions of COT Insert (Table Positions).. 234
10.3 Replacing the COTi Central Unit and Lifting Mechanics.. 235
10.4 Replacing the 40-Fold Feeder Unlocking Device [03011582-xx].. 239
10.5 Replacing the Feeder Control Unit (FCU).. 241
10.5.1 Feeder Control Unit (FCU).. 243
10.6 Replacing the Empty Tape Duct Assembly [03052576-xx].. 244
10.7 Replacing Component Deposit [03117664-xx].. 247
11 Cutter.. 249
11.1 Cutter overview.. 250
11.2 Replacing the Waste Tape Chute [03125182-xx].. 251
11.3 Replacing the Cutter on the COT Insert [03066690-xx].. 252
11.4 Replacing the Metal Buffer/Spacer Distance Piece.. 255
11.5 Replacing the Baffle Plate [03019896-xx].. 257
11.6 Replacing the Protective Guard [03019894-xx].. 258
11.7 Replacing the Articulated Joint on the Short-Stroke Cylinder [03000518-xx].. 259
11.8 Replacing the Short-Stroke Cylinder [03038587-xx].. 262
11.9 Replacing the Cutter Blades.. 264
11.10 Replacing Wiper [03000491-xx].. 270
11.11 Replacing Wiper Clip.. 271
11.12 Replacing the Cutter Cable [03063590‑xx].. 273
11.13 Replacing the Throttle Valve [03000600-xx].. 274
11.13.1 Times for Setting the Throttle on the Cutter (From SW707.1).. 275
11.14 Replacing the Solenoid Valves [03000630-xx].. 276
11.15 Replacing the Silencer [00310744-xx].. 277
12 SIPLACE TX-Series Component Trolley.. 279
12.1 SIPLACE TX-Series Component Trolley - Overview.. 279
12.2 Replacing the Rollers.. 280
12.3 Replacing the Locking Latch [03069205-xx].. 280
12.4 Replacing the Guide Profile/Entering Guide Feeder.. 282
12.5 Replacing the Bearing Assembly (Centering Sleeve) [03103947-xx].. 283
12.6 Replacing the Actuator/Protective Bracket.. 284
12.6.1 Setting the Actuator on the Component Trolley.. 285
12.7 Replacing the Feeder Centering [03028910-xx].. 285