00198150-02_SM_TX_en - 第9页
1 Introduction 1.1 Safety Instructions Service Manual SIPLACE TX Series 06/2017 9 1 Introduction This manual describes service work to be performed on SIPLACE® TX-Series machines. 1.1 Safety Instructions DANGER Nonobserv…
8 Service Manual SIPLACE TX Series 06/2017
Table Of Contents
13 Docking Station for Component Trolley.. 287
13.1 Docking Station for Component Trolley - Overview.. 287
13.2 Replacing the Power Pack [03121806-xx].. 288
13.3 Replacing the Microfuse [03033387-xx].. 289
13.4 Replacing the Locking Unit Short-Stroke Cylinder [03034831-xx].. 290
13.5 Replacing the Locking Lever [03025104-XX].. 291
13.6 Replacing the Positions End Switch of the Component Trolley Locking Device
[03033395-xx].. 292
13.7 Replacing the 40-Fold Feeder Unlock Device [03011582-xx].. 293
13.8 Replacing the Feeder Control Unit (FCU) [03059623Sxx].. 294
13.9 Replacing the Complete Coupling - Earthing and Compressed Air for the Bulk
Case.. 295
13.10 Replacing the Unlocking Pushbutton [00334095-xx].. 296
13.11 Replacing the Control Valve [03003489-xx].. 297
14 JEDEC Tray Feeder.. 299
14.1 SIPLACE JTF-ML.. 299
14.1.1 SIPLACE JTF-ML - Overview.. 299
14.1.2 Replacing the SIPLACE JTF ML Adapter [03114835-xx].. 300
14.1.3 Replacing the SIPLACE JTF-ML FDK [03110417‑xx].. 300
14.1.4 Replacing the Control Board X Adapter [03050293-xx].. 300
14.1.5 Replacing the EDIF [03013678-xx].. 305
14.1.6 Sliding Guides.. 308
14.1.6.1 Replacing the Long Guide Slide Bearing, Left [03003994-xx].. 309
14.1.6.2 Replacing the Slide Guides, Right [03058808Sxx].. 309
14.1.6.3 Replacing the Short Guide Slide Bearing, Left [03012425-xx].. 310
14.2 SIPLACE JTF-ML2.. 311
14.2.1 SIPLACE JTF-ML2 - Overview.. 311
15 Vacuum Pump.. 313
1 Introduction
1.1 Safety Instructions
Service Manual SIPLACE TX Series 06/2017 9
1 Introduction
This manual describes service work to be performed on SIPLACE® TX-Series machines.
1.1 Safety Instructions
DANGER
Nonobservance of these safety instructions may cause injury to personnel and dam-
age to the machine!
► Please observe the safety instructions in the user manual of the relevant machine
for all work!
1.1.1 Conventions for the Use of Safety Instructions and Symbols
Safety Instructions
This manual contains notes that must be observed to guarantee your personal safety and to avoid
damage to equipment. These notes are highlighted by warning triangles and are indicated as fol-
lows according to the level of risk:
DANGER
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to property will occur if this hazard warning is not observed.
WARNING
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to equipment may occur if these warning instructions are not followed.
CAUTION
Definition
For the purposes of this manual, this indicates that minor injuries or damage to property
may occur if this caution is not observed.
NOTICE
Definition
For the purposes of this manual, this note provides information about the product or indic-
ates a part of the manual that requires particular attention.
Symbols
Example Description
Next This typeface marks controls and interface elements in the software.
► These symbols indicate actions that have to be performed by the operator.
1 Introduction
1.1 Safety Instructions
10 Service Manual SIPLACE TX Series 06/2017
1.1.2 Safety Instructions for Working with Strong Magnetic Fields
DANGER
Strong permanent magnetic fields
Fatal hazard: persons with active implants (e.g. pacemakers, defibrillators, insulin pumps,
etc.) are at risk from strong permanent magnetic fields inside the machine.
Persons at risk should avoid the immediate vicinity of the machine.
CAUTION
Danger of crushing
Danger of crushing for persons with passive metal implants (e.g. plates, screws).
► Do not reach or lean over into the machine when the covers are open.
► Do not bring any metal objects into the danger area.
CAUTION
Strong permanent magnetic fields
There is a risk that the strong magnetic fields could corrupt data on data media or check
cards.
► Keep sensitive data supports away from the permanent magnets.
1.1.3 Safety Instructions for the Power Supply (With SMPS)
NOTICE
Validity
This section applies to the following machine types (SMPS power supply):
► SIPLACE TX Series
Residual voltages and discharge times in the machine
If the emergency stop button is pressed or the machine is switched off, the 300V~ link voltage for
the gantry axes and the 160V~ link voltage for the star axes are reduced to harmless residual
voltages in a very short time.
DANGER
Dangerous voltages!
The machine is supplied with 3 x 360 V~ to 3 x 480 V ± 10 %, 50/60 Hz or optional with 3 x
200 V~ to 3 x 240 V~ ± 10 %; 50/60 Hz mains voltage. This means that some parts of the
system carry potentially lethal voltages - even when it is switched off at the main power
switch and the power plug is unplugged.
Death, serious injury or considerable damage may result if these machines are handled in-
correctly.
► Always follow the applicable accident prevention and DIN regulations (particularly EN
60204, part 1 or IEC 60204, part 1) and the applicable regulations in your own coun-
try.
► The covers of the power supply unit must ONLY be opened by appropriately qualified
and trained personnel.
► Please observe the safety instructions in the user manual for all work!
► Before you start working on the power supply, check it for absence of voltage and ob-
serve the waiting times!