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PREVENTI VE MAINTE NANCE MONTH LY MAINT ENAN CE 33.12 Technical Reference Manual Chapter Issue 6 Oct 06 MONTHL Y MAINTENANCE Each month the following t ables are filled i n prior to carrying out any equi pment checks. Ru…

PREVENTIVE MAINTENANCE

DESCRIPTION OF THE MONTHLY MAINTENANCE SCHEDULE

Chapter Issue 6 Oct 06 Technical Reference Manual 33.11

dates or a specific word or phrase.

Each occurrence of an error for example, can be examined to see if the rate at

which it has occurred has increased (is it a random occurrence or an increasing

trend?).

Authorization At the end of each monthly task a Summary/Remarks form is provided to allow

the engineer to make comments or express observations. He must sign off and

date the form so that there is a record that the schedule has been completed.

NOTE

The following pages can be used as a template to create a preventive mainte-

nance schedule. They can be photocopied and stored as a permanent record

of maintenance tasks performed.

readings.dek

event.dat

27/04/2000 14:00:02 40022 Valid Dongle Detected

27/04/2000 14:00:22 41570 Rail Lifted Error

27/04/2000 14:00:14 48273 System Initialised

DATA X reverse [mm] ,0,0000.0,0000.0,0.414,-0.02234

DATA Y reverse [mm] ,0,0000.0,0000.0,0.521,-0.07776

DATA T reverse [mm] ,1,0000.0,0000.0,2.414,-0.05568

CONFIG CamAx2

CONFIG FACTORAL TTHJXCK

27/04/2000 14:00:30 50001 Machine Recovery Started

27/04/2000 14:00:14 56183 System Power On

27/04/2000 14:00:28 41212 Product Data Changed

27/04/2000 14:00:16 325876 PCIB Ready

27/04/2000 14:00:02 40022 Valid Dongle Detected

27/04/2000 14:00:02 3867 Power Up

Find and ReplaceFind and Replace

Find

Find what:

Find extN

Cancel

Options: Search Down

Error

Re lacep

Go To

Error

Summary/Remarks

Signed: Date:

PREVENTIVE MAINTENANCE

MONTHLY MAINTENANCE

33.12 Technical Reference Manual Chapter Issue 6 Oct 06

MONTHLY MAINTENANCE

Each month the following tables are filled in prior to carrying out any equipment

checks. Run ten cycles prior to making the thirty test measurements.

SPC Alignment

Check

Follow details in the Accuracy Check section previously described in this

chapter. Record details for each visit.

Machine Cycle

Count

Record the machine cycle count for each visit.

Visit Pre X Pre Y Pre Theta Post X Post Y Post Theta Front Sqy Rear Sqy

100 Cycles 100 Cycles 100 Cycles 100 Cycles 100 Cycles 100 Cycles 100 Cycles 100 Cycles

Visit Insert the Cycle Count No. of cycles between visits

10 -

11 -

12 -

PREVENTIVE MAINTENANCE

MONTHLY MAINTENANCE

Chapter Issue 6 Oct 06 Technical Reference Manual 33.13

Month January Maintenance Procedure

SPC Alignment

Check and Machine

Cycle Count

Fill out details: SPC Alignment Check and Machine Cycle Count at the start of

this section.

Software

Monthly Maintenance

Software Check Record Tick

Check the date and time settings.

Check the software loaded and options.

Check the software version is the latest issue.

View Event Log Tick

Check for initialisation errors.

Check for screen position errors (31210, 31211, 31212).

Check for camera errors (31207, 31208).

Under Screen Cleaner (USC) (if fitted) Tick

Check that the paper feed mechanism operates correctly (Blue and Cyclone).

Check the oscillation motor moves the cleaner mechanism back and forth (Cyclone and Vortex).

Check the condition of the squeegee blades (Blue).

Check that the cleaner mechanism raises and lowers smoothly.

Check the screen cleaner height.

Check that the solvent dispenses and it is at a suitable pressure.

Check that solvent dispenses evenly across the paper or cassette.

Check the condition of all hoses and connections.

Check the correct operation of the vacuum filtration unit.

Perform a USC cycle and confirm correct operation.

Environmental Control Module (if fitted) Tick

Inspect the air filters clean/replace (as detailed in the equipment manual).

Check for leakage in the system.

Check the system holds the temperature (as described in the equipment manual).