my300-brochure - 第4页
6 7 SOFTW ARE-DRIVEN PROCESS AUT OMA TION At th e hea rt of any Mycronic solu tion is the riche st sof t ware suite in the industr y. I ntuitive, eas y to use an d si mpl e t o int eg rate with ne arly an y ERP system , …
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The new MY300
Populate more boards.
Not more floor space.
Get more jobs done in less space. Switch eortlessly from full volume
to batch size one. And handle a wider range of components with
uncompromising production quality, total stock accuracy and complete
traceability down to the individual PCB ID. The MY300 delivers new levels
of precision and flexibility in a faster, smaller and smarter format.
With the MY300 you’re well equipped to handle
more jobs, boards and components every day, no
matter what the future brings. Whichever configura-
tion you choose, the new MYPro series gives you the
perfect fit for any intelligent factory, complete with
fully automated material flow, faster changeovers
and open interface software for full factory-wide
connectivity.
40% HIGHER SPACE PRODUCTIVITY
The MY300 makes it possible handle up to 224
feeder positions in a 40% smaller machine footprint
than previous models. At the same time, it enables
higher real speeds thanks to automated board train
handling, automatic conveyor width and job selec-
tion, as well as faster tool changes, which take place
while the other head is mounting. This fundamental
redesign gives you the maximum possible versatility
and utilization from your valuable floor space.
AUTOMATED BOARD TRAIN
Fully automated board train functionality is now
standard on MY300DX and MY300SX models,
which significantly increases throughput with simul-
taneous loading and unloading of multiple boards.
The MY300 series also supports manual board
handling and in-line handling of odd-shaped boards
while maintaining complete integration with your
production process.
NEXT-GENERATION PRECISION
All Mycronic pick-and-place solutions combine rigid
machine frames, advanced mounthead technology
and Automatic Thermal Adaption for the highest levels
of precision. The MY300 adds an improved linescan
vision system to take this accuracy into the next gen-
eration. It combines three programmable light sources
with either 2k or 4k resolution to ensure a future-proof
solution for the most advanced components down to
0.15 mm pitch. Both options provide extremely precise
on-the-fly positioning and inspection for any type of
miniaturized or specialized component.
EXPAND YOUR COMPONENT RANGE
Fine-pitch CSPs, FCs or BGAs. From the smallest
chip components up to 150 mm long connectors. Or
stacked, dipped and entirely new package varieties.
Whatever the next job demands, our high-speed
mountheads and state-of-the-art vision systems
make quick work of them all. Even BGAs can now
contain an unlimited number of balls in non-regular
patterns, helping you to achieve increased through-
put in a wider range of applications.
NEW OPERATOR-FRIENDLY DESIGN
Now more user-friendly and accessible, the new
MY300 platform is designed to make operation and
maintenance easier than ever before. The redesigned
operator console has improved visibility and ergonom-
ics, ensuring trouble-free access for any type of main-
tenance work. To further reduce disruptive moments,
improved waste tape handling makes it easy to reach
and unload waste tape from the back of the machine.
NO ERRORS, LESS REWORK
Electrical verification, which takes place before
placement, is now performed on the utility wagon’s
test surface. Using redundant test patterns on a sur-
face instead of jaws, it helps to reduce wear on the
contact area while allowing testing of new package
types. The process is 100-percent eective at ver-
ifying the value of transistors, resistors, capacitors,
diodes, and the orientation of active, polarized com-
ponents. Incorrect components are automatically
rejected while the machine continues building the
board, thus guaranteeing quality while eliminating
time-consuming rework.
The future of intelligent productivity
The new MYPro series expands your
future capabilities within a significantly
reduced footprint.
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SOFTWARE-DRIVEN PROCESS AUTOMATION
At the heart of any Mycronic solution is the richest
software suite in the industry. Intuitive, easy to use
and simple to integrate with nearly any ERP system,
it puts you fully in control of the most agile produc-
tion platform available. An open interface enables
factory-wide connectivity together with full
Mycronic 4.0 integration for complete material
tracking, proactive replenishment, modern SQL
databases and enhanced process automation. All to
help you continue to meet the demands of tomor-
row’s intelligent factory.
MATERIAL MANAGEMENT MADE EASY
Mycronic’s modular feeder system is designed for
accuracy, ease of use and convenience. It gains
unrivalled fl exibility from a combination of intelligent
feeders and magazines for tapes and sticks. Our
unique Agilis™ feeders with no moving parts are eas-
ier and quicker to load than any other on the market.
And by keeping preloaded Agilis feeders on hand,
you can perform set-ups and changeovers even fast-
er. Since all Mycronic magazines can be replenished
while the machine is running, you never have to stop
production if you run out of components.
In addition, all magazines and Agilis feeders have
a unique identity that links them to the machine’s
system software. This enables the machine to recog-
nize the presence, absence and location of compo-
nents – a valuable asset when it comes to keeping
track of inventory, since the machine knows exactly
how many components are left on each tape reel.
Reprogramming of pick positions is also eliminated.
Instead, the system software instantly recognizes
the feeder, regardless of machine or position, and
reoptimizes the mounting program to maintain the
highest levels of e ciency.
MORE FEEDERS. MORE OUTPUT. LESS SPACE.
Thanks to the machines’ compact design, up to 224
intelligent feeders can be accommodated within a
surprisingly small footprint. The design also acco-
modates a larger board size capacity, which not only
allows you to handle more variations in board design
but also leads to signifi cantly increased throughput
using the board train function.
MY300DX-13/17
High-speed all-in-one mounter. Featuring up to
224 feeder positions with a top speed of 40,000
components per hour.
MY300SX-11/15
Flexible all-in-one mounter. Featuring up to 192
feeder positions with a top speed of 24,000
components per hour.
MY300LX-11/15
All-in-one mounter. Featuring up to 192 feeder
positions with a top speed of 16,000 compo-
nents per hour.
THE MYCRONIC SOFTWARE SUITE INCLUDES:
- Full visibility planning and fast, error-free
converting of CAD and material data
- 100% stock accuracy with scannable
feeders and ERP connection module
- Complete traceability down to individual
PCB level
- User-friendly material handling with
e-labels for paperless kitting guidance
- Proactive replenishment monitor with
automated material delivery
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Mycronic has always made it easy to transition from
volume production to small test batches or proto-
types. No re-programming, no re-tooling and no
reconfi guring of vision camera parameters. Sim-
ply a non-stop workfl ow from volume production
down to batch size one. With just a single operator,
you can maintain continuous production under all
circumstances, thanks to software-driven proactive
replenishment and complete material tracking. And
with all of this in a single vendor, it’s also possible to
reduce training and maintenance costs while allow-
ing for higher degrees of freedom in sta ng and
planning decisions.
MY300DX – MORE CAPACITY IN LESS SPACE
With 448 feeder positions per line, the MY300DX-17
gives you a full 40% more feeder capacity per meter
of line length than previous generations. Or take ad-
vantage of the MY300’s smaller footprint by incor-
porating additional process steps in your line, should
the need arise. With 18 nozzles per machine, you will
be capable of mounting a vast mix of component
types, resulting in excellent throughput.
SMD TOWER – AUTOMATED
NEAR-PRODUCTION STORAGE
The SMD Tower is a highly fl exible, automated and
expandable bu er storage unit. Designed for near-
production deployment, it ensures that the right
components remain stored in the correct place and in
a controlled atmosphere, always ready for a quick and
smooth line changeovers. With just one-and-a-half
square meters of fl oor space, it can store up to 958
reels while recording all movements and quantities.
Combine two MY300DX lines in a single workcell, and you have a full
160,000 CPH placement capacity at your control. For continuous
high-speed production this means a proactive, fully automated material
fl ow, run by fewer operators.
From high capacity
workcell down
to batch size one
MY300DX-13/17
High-capacity workcell. Two MY300DX
lines including the SMD Tower for
automated near-production storage.
HIGH CAPACITY
KEY BENEFITS
- 160,000 CPH within one workcell
- On-the-fl y changeovers
- Near-production storage and
automated replenishment
- Electrical verifi cation of resistors,
capacitors, diodes and transistors
- Full traceability