KE2040Instruction Manual Ver2.01,REV04.2003.6.25 - 第248页

4 – 138 Data ty pe Item Error conditions Placement of vision components (1.0 <= the smallest pitch <= 6.5 mm) (Ball components) The st andard VCS or optional 37. 5 mm, 27 mm or 18 m m VCS is no t set in Pl acement …

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4 – 137
(3-3) Coherence check items: error conditions
Data type Item Error conditions
Pick-up of vision components
The FMLA head (R head for a KE-2020, L and R heads for
KE-2040) is set to “Not used” in Pick data of vision
components.
Placement of vision
components (over 0.4 mm)
(Lead components)
The standard VCS or optional VCS (37.5 mm, 27 mm or 18
mm) is not set in Placement data of vision components
whose size is 0.4 mm or larger.
Placement of vision
components (0.3 <= Pitch < 0.4
mm) (Lead components)
The optional VCS (37.5 mm, 27 mm or 18 mm) is not set in
Placement data of vision components whose pitch is 0.3 mm
or wider, but narrower than 0.4 mm.
Placement of vision
components (0.2 <= Pitch < 0.3
mm) (Lead components)
The optional VCS (27 mm or 18 mm) is not set in Placement
data of vision components whose pitch is 0.2 mm or wider,
but narrower than 0.3 mm.
Placement of vision
components (0.135 <= Pitch <
0.2 mm) (Lead components)
The optional 18 mm VCS is not set in Placement data of
vision components whose pitch is 0.135 mm or wider, but
narrower than 0.2 mm.
Placement of general vision
components (15 < the smallest
pitch <= 22 mm) (Lead
components)
The standard VCS is not set in Placement data of general
vision components whose minimum pitch is wider than 15
mm, but 22 mm or narrower.
Placement of general vision
components (11 < the smallest
pitch <= 15 mm) (Lead
components)
The standard VCS or optional 37.5 mm VCS is not set in
Placement data of general vision components whose
minimum pitch is wider than 11 mm, but 15 mm or narrower.
Placement of general vision
components (6.5 < the smallest
pitch <= 11 mm) (Lead
components)
The standard VCS or optional 37.5 mm or 27 mm VCS is not
set in Placement data of general vision components whose
minimum pitch is wider than 6.5 mm, but 11 mm or narrower.
Placement of general vision
components (0.5 <= the
smallest pitch <= 6.5 mm)
(Lead components)
The standard VCS or optional 37.5 mm, 27 mm or 18 mm
VCS is not set in Placement data of general vision
components whose minimum pitch is 0.5 mm or wider, but
6.5 mm or narrower.
Placement of general vision
components (0.4 <= the
smallest pitch < 0.5 mm) (Lead
components)
The optional 37.5 mm, 27 mm or 18 mm VCS is not set in
Placement data of general vision components whose
minimum pitch is 0.4 mm or wider, but narrower than 0.5 mm.
Placement of general vision
components (0.3 <= the
smallest pitch < 0.4 mm) (Lead
components)
The optional 27 mm or 18 mm VCS is not set in Placement
data of general vision components whose minimum pitch is
0.3 mm or wider, but narrower than 0.4 mm.
Placement of general vision
components (0.2 <= the
smallest pitch < 0.3 mm) (Lead
components)
The optional 18 mm VCS is not set in Placement data of
general vision components whose minimum pitch is 0.2 mm
or wider, but narrower than 0.3 mm.
Placement of vision
components (15 < the smallest
pitch <= 22 mm) (Ball
components)
The standard VCS is not set in Placement data of vision
components whose minimum pitch is wider than 15 mm, but
22 mm or narrower.
Placement of vision
components (11 < the smallest
pitch <= 15 mm) (Ball
components)
The standard VCS or optional 37.5 mm VCS is not set in
Placement data of vision components whose minimum pitch
is wider than 11 mm, but 15 mm or narrower.
Pick data
Placement of vision
components (6.5 < the smallest
pitch <= 11 mm) (Ball
components)
The standard VCS or optional 37.5 mm or 27 mm VCS is not
set in Placement data of vision components whose minimum
pitch is wider than 6.5 mm, but 11 mm or narrower.
4 – 138
Data type Item Error conditions
Placement of vision
components (1.0 <= the
smallest pitch <= 6.5 mm) (Ball
components)
The standard VCS or optional 37.5 mm, 27 mm or 18 mm
VCS is not set in Placement data of vision components
whose minimum pitch is wider than 1.0 mm, but 6.5 mm or
narrower.
Placement of vision
components (0.8 <= the
smallest pitch < 1.0 mm) (Ball
components)
The optional 37.5 mm, 27 mm or 18 mm VCS is not set in
Placement data of vision components whose minimum pitch
is 0.8 mm or wider, but narrower than 1.0 mm.
Placement of vision
components (0.5 <= the
smallest pitch < 0.8 mm) (Ball
components)
The optional 27 mm or 18 mm VCS is not set in Placement
data of vision components whose minimum pitch is 0.5 mm or
wider, but narrower than 0.8 mm.
Placement of vision
components (0.35 <= the
smallest pitch < 0.5 mm) (Ball
components)
The optional 18 mm VCS is not set in Placement data of
vision components whose minimum pitch is 0.35 mm or
wider, but narrower than 0.5 mm.
Placement of chip rise
detecting option components
The chip rise detecting unit is not available in Placement data
of the chip rise detecting option components.
Check of the maximum number
of components
The number of components exceeds the maximum number of
components which can be picked up.
Pick-up of vision components
(over 33.5 mm)
The standard VCS is not available in Pick data of vision
components whose dimension exceeds 33.5 mm.
Pick-up of vision components
whose dimension is longer
than 24 mm, but 33.5 mm or
shorter.
The standard VCS or optional 37.5 mm VCS is not available
in Pick data of vision components whose dimension is longer
than 24 mm, but 33.5 mm or shorter.
Pick-up of vision components
whose dimension is longer
than 16 mm, but 24 mm or
shorter.
The standard VCS or optional VCS (37.5 mm, 27.5 mm or 27
mm) is not available in Pick data of vision components whose
dimension is 24 mm or shorter.
Pick-up of vision components
whose dimension is 16 mm or
shorter
The standard VCS or optional VCS (37.5 mm, 27.5 mm, 27
mm or 18 mm) is not available in Pick data of vision
components whose dimension is 16 mm or shorter.
A coplanarity unit is enabled and a model earlier that JVS4 is
specified as the VCS in Placement data on coplanarity option
components.
Pick-up of Coplanarity option
components
“Automatic selection” is selected, a coplanarity unit is enabled
and a model earlier than JVS4 is specified as the VCS in Pick
data on coplanarity option components.
Pick-up of Verify option
components
The verify unit is not available in Pick data of verify option
components.
Overlap of IC collection belt
The feeder specified in Pick data is positioned over the IC
collection belt.
The stick changer cannot be handled.
Stick type
The number of stick changers exceeds the number of stick
changers installable.
If a stick changer is installed on the rear bank.
Component height 20 mm
The component height is not set to 20 mm in Pick data of
components whose height exceeds the standard component
height set for each station.
Pick position
The system calculates the pick position of each component,
and checks to see if the calculated positions are within the
head axis movable area.
If the specified vision processor unit is a model earlier than
JVS3 in the placement data on a general-purpose vision
component.
Pick-up of general vision
components
If there is no station equipped with the vision processor unit
set to JVS3 in the line even though "Automatic selection" is
selected as the placement data of a general-purpose vision
component.
4 – 139
Data type Item Error conditions
The system cannot handle a bulk feeder type (BF25RS,
BF25CS, BF28RS or BF28CS).
Bulk feeder type (BF25RS,
BF25CS, BF28RS, BF28CS)
There is no available bulk feeder (BF25RS, BF25CS,
BF28RS, BF28CS) when “Auto” is selected in Pick data on a
component, which is to use a bulk feeder.
Placement of an SOT
component whose direction is
checked
(2000 series only)
If an SOT direction-checking table cannot be used in the
placement data of an SOT component whose direction is
checked.
– An IC recovery belt is not installed although the setting
item “Compo Reject to” of a component is set to “Trash
conveyor” and “Auto” is selected as a station in Pick data.
– An IC recovery belt is not installed although the setting
item “Compo Reject to” of a component to be picked up is
set to “Trash conveyor”.
Component Discarding
– The tray feeder (see Note) that is associated with the
component discarding destination is not installed although
the setting item “Compo Reject to” of a component to be
picked up is set to “Tray restore”, and “Auto” is selected as
a station in Pick data.
– The tray feeder (see Note) associated with the component
discarding destination is not installed although the setting
item “Compo Reject to” of a component to be picked up is
set to “Tray restore”.
– A station is set to an MTC when the setting item “Compo
Reject to” of a component is set to “Tray restore” and the
setting item “Shuttle” is set to “Mecha”.
Note: Tray feeders associated with the setting “Tray restore”
are as follows:
– MTC: TR6S, TR6D and TR4S
– MTS: TR5S and TR5D
– Tray holder: all types of tray holders
– DTS
Overlapped with a DTS If the area occupied by a specified feeder is overlapped with
that by a DTS.
If the “Sequential and Mix Mode” is selected at the menu item
“2030 Mode Specification” of the “2000 Option” tab, “Use
permanent nozzle setup from MSL Setup” is selected at the
menu item “Nozzle” of the “Assignments” tab of the
“Optimization” menu, the menu item “SPLY” (supply) is all
entered to the pick data on the same component on the Pick
data screen that is associated with Component data, and a
nozzle specified on the Component data screen does not
exist on both of the stations.
Note that if a nozzle is located at either of both stations when
Pick data is set to both stations, the system will not handle
this situation as an error.
Nozzle (for a KE-2030)
If the “Sequential and Mix Mode” is selected at the menu item
“2030 Mode Specification” of the “2000 Option” tab, “Auto
arrange empty nozzle positions” is selected at the menu item
“Nozzle” of the “Assignments” tab of the “Optimization” menu,
the menu item “SPLY” (supply) is all entered to the pick data
on the same component on the Pick data screen that is
associated with Component data, and a nozzle specified on
the Component data screen does not exist on both of the
stations.
Note that if a nozzle is located at either of both stations when
Pick data is set to both stations, the system will not handle
this situation as an error.