KE2040Instruction Manual Ver2.01,REV04.2003.6.25 - 第6页
iii 4.3.11 Sort ...................................................................................................... 4-28 4.3.12 Change Com ponent Nam e .................................................................…
ii
3.3.3 Dialog................................................................................................... 3-8
3.3.4 Editing.................................................................................................. 3-10
3.4 Starting up or Terminating the System............................................................. 3-13
3.5 Menu Organization........................................................................................... 3-15
3.5.1 Main Menu........................................................................................... 3-15
3.5.2 Program editing local menu................................................................. 3-16
3.5.3 Production local menu ......................................................................... 3-17
3.5.4 Machine setup local menu................................................................... 3-18
3.6 File Operation................................................................................................... 3-19
3.6.1 Create New.......................................................................................... 3-19
3.6.2 Open.................................................................................................... 3-19
3.6.3 Overwrite & Save................................................................................. 3-20
3.6.4 Save As................................................................................................ 3-20
3.6.5 File management................................................................................. 3-21
3.6.6 Default Folde........................................................................................ 3-22
3.6.7 Setting a Printer and Printing............................................................... 3-22
3.6.8 Saving a control data file...................................................................... 3-27
3.6.9 Saving the machine information .......................................................... 3-29
3.6.10 Saving vision data................................................................................ 3-30
3.6.11 Exit....................................................................................................... 3-30
3.7 Corrective Action for A Power Failure.............................................................. 3-31
3.7.1 Process to be performed when a power failure occurs ....................... 3-31
3.7.2 Recovering process after a power failure occurs
(turning on the machine).................................................................................. 3-33
CHAPTER 4 EDITING THE PROGRAM
4.1 Overview.......................................................................................................... 4-1
4.1.1 Procedure for creating data ................................................................. 4-3
4.1.2 Using the component Database .......................................................... 4-4
4.1.3 Menus and their corresponding guidance messages.......................... 4-5
4.2 File.................................................................................................................... 4-6
4.2.1 Create New.......................................................................................... 4-7
4.2.2 Open.................................................................................................... 4-7
4.2.3 Overwrite & Save................................................................................. 4-9
4.2.4 Save As................................................................................................ 4-9
4.2.5 File Information.................................................................................... 4-11
4.2.6 Print...................................................................................................... 4-11
4.2.7 Environment setting............................................................................. 4-19
4.2.8 Exit....................................................................................................... 4-21
4.3 Editing .............................................................................................................. 4-22
4.3.1 Cut ....................................................................................................... 4-22
4.3.2 Copy..................................................................................................... 4-23
4.3.3 Paste.................................................................................................... 4-24
4.3.4 Insert line ............................................................................................. 4-26
4.3.5 Double line........................................................................................... 4-26
4.3.6 Jump.................................................................................................... 4-26
4.3.7 Search.................................................................................................. 4-26
4.3.8 Search next item.................................................................................. 4-27
4.3.9 Cell copy.............................................................................................. 4-27
4.3.10 Cell paste............................................................................................. 4-27
iii
4.3.11 Sort...................................................................................................... 4-28
4.3.12 Change Component Name.................................................................. 4-29
4.3.13 Update layers....................................................................................... 4-30
4.3.14 Matrix Copy.......................................................................................... 4-32
4.3.15 Vision Copy.......................................................................................... 4-35
4.4 Data ................................................................................................................. 4-37
4.5 PWB Data........................................................................................................ 4-38
4.5.1 Basic setting ........................................................................................ 4-38
4.5.2 Dimension set up................................................................................. 4-42
4.6 Placement Data ............................................................................................... 4-53
4.6.1 Basic operation.................................................................................... 4-53
4.6.2 How to enter data ................................................................................ 4-56
4.6.3 Range check........................................................................................ 4-63
4.7 Component Data.............................................................................................. 4-65
4.7.1 Data entry procedure........................................................................... 4-65
4.7.2 How to enter data ................................................................................ 4-68
4.7.3 Tack control section (Component package page)............................... 4-81
4.7.4 Tack control section (Centering page) ................................................ 4-88
4.7.5 Tack control section ("Add. info." page) .............................................. 4-90
4.7.6 Tack control section (Expansion page)............................................... 4-93
4.7.7 Tack control section (Inspection page)................................................ 4-97
4.7.8 List window.......................................................................................... 4-101
4.7.9 Definition of component feeding angle................................................ 4-103
4.7.10 Replacing Component data................................................................. 4-105
4.8 Pick Data.......................................................................................................... 4-110
4.8.1 Basic operations.................................................................................. 4-110
4.8.2 How to enter data ................................................................................ 4-113
4.9 Checking Data Completion Status................................................................... 4-128
4.9.1 Data completion status........................................................................ 4-128
4.9.2 Line coherence check.......................................................................... 4-129
4.10 Optimization................................................................................................... 4-153
4.10.1 Optimization......................................................................................... 4-155
4.10.2 Divided Placement Data...................................................................... 4-168
4.10.3 Nozzle layout ....................................................................................... 4-169
4.10.4 Component supply count..................................................................... 4-171
4.11 Display............................................................................................................. 4-174
4.11.1 Feeder layout....................................................................................... 4-174
4.12 Machine Operation........................................................................................... 4-185
4.12.1 Transport............................................................................................. 4-186
4.12.2 Measurement....................................................................................... 4-189
4.12.3 Checking a component with vision recognition.................................... 4-210
4.12.4 Confirmation........................................................................................ 4-218
4.12.5 Coplanarity inspection ......................................................................... 4-242
4.12.6 Mark database..................................................................................... 4-246
4.13 Database.......................................................................................................... 4-248
4.13.1 Register ............................................................................................... 4-248
4.13.2 Call list................................................................................................. 4-249
4.13.3 Re-search............................................................................................ 4-252
4.14 Help.................................................................................................................. 4-253
4.14.1 Version information.............................................................................. 4-253
iv
CHAPTER 5 VISION RECOGNITION
5.1 Outline.............................................................................................................. 5-1
5.1.1 Position of components for vision recognition ..................................... 5-1
5.2 Vision Data Input.............................................................................................. 5-2
5.2.1 Setting range........................................................................................ 5-8
5.2.2 Basic operation.................................................................................... 5-13
5.2.3 Detailed description of operation ......................................................... 5-19
5.2.4 General-purpose vision components................................................... 5-46
5.2.5 Ctrl (Control) ........................................................................................ 5-88
5.2.6 Light..................................................................................................... 5-92
5.3 Commands....................................................................................................... 5-96
CHAPTER 6 TEACHING
6.1 How to Use the HOD........................................................................................ 6-1
6.2 Functions.......................................................................................................... 6-2
6.3 Teaching Coordinates...................................................................................... 6-5
6.3.1 Basic operating procedure................................................................... 6-5
6.3.2 Teaching X/Y-axis................................................................................ 6-8
6.3.3 Teaching Z-axis ................................................................................... 6-11
6.4 Teaching a Mark .............................................................................................. 6-12
6.4.1 Teaching of a board mark.................................................................... 6-12
6.4.2 Teaching of the User Defined Template.............................................. 6-18
CHAPTER 7 PRODUCTION PROCEDURES
7.1 Preparations..................................................................................................... 7-1
7.1.1 Component feeders ............................................................................. 7-1
7.1.2 ATC...................................................................................................... 7-1
7.1.3 Preparation of PWB transport section................................................. 7-3
7.2 Production........................................................................................................ 7-14
7.2.1 PWB production................................................................................... 7-17
7.2.2 Start of production................................................................................ 7-24
7.2.3 Production management information................................................... 7-30
7.2.4 Production information......................................................................... 7-39
7.3 Retry List Display ............................................................................................. 7-43
7.3.1 Retry List display after the end of board production ............................ 7-50
7.3.2 Retry list display during board production............................................ 7-52
7.3.3 Pick point correction ............................................................................ 7-55
7.3.4 Printing the Retry List........................................................................... 7-59
7.4 Operation during Board Production.................................................................. 7-60
7.4.1 Run-out of components stock.............................................................. 7-60
7.4.2 When an error occurs.......................................................................... 7-69
7.4.3 Mark recognition error.......................................................................... 7-71
7.4.4 Cover was open................................................................................... 7-73
7.4.5 Feeder bank down............................................................................... 7-73
7.4.6 Detect feeder sensor ........................................................................... 7-74
7.4.7 Pause as component protection.......................................................... 7-75
7.4.8 Checking to see if a laser head is stained........................................... 7-76
7.4.9 Filling the feeder with components when the system pauses
a production operation......................................................................... 7-79