KE2040Instruction Manual Ver2.01,REV04.2003.6.25 - 第9页
vi 9.6.2 Signal light c ontrol ................................................................................ 9-57 9.6.3 Component ver ification ........................................................................ …
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7.4.10 Continuous Production ........................................................................ 7-80
7.4.11 Check items at starting of production.................................................. 7-84
7.4.12 Cycle stop............................................................................................ 7-88
7.4.13 Editing data.......................................................................................... 7-89
7.4.14 PWB Production without transporting a board .................................... 7-90
7.4.15 Resuming and Returning All Axes to Their Home Positions ............... 7-111
7.5 Trial Run .......................................................................................................... 7-113
7.5.1 Starting the trial run ............................................................................. 7-115
7.5.2 Display of the production status .......................................................... 7-115
7.5.3 Monitoring by camera.......................................................................... 7-115
7.5.4 Pickup tracking.................................................................................... 7-118
7.6 Blank Run ........................................................................................................ 7-121
7.6.1 Starting the blank run .......................................................................... 7-123
7.6.2 Display of the production status .......................................................... 7-124
7.6.3 Monitoring by camera.......................................................................... 7-124
7.7 Checking.......................................................................................................... 7-125
7.7.1 Single Verification Check/Continuous Verification Check (Optional) .. 7-125
7.7.2 Laser height check .............................................................................. 7-134
7.7.3 SOT Direction Check........................................................................... 7-152
CHAPTER 8 MACHINE SETUP
8.1 Overview.......................................................................................................... 8-1
8.1.1 Immediately after start-up.................................................................... 8-2
8.2 Menu................................................................................................................ 8-5
8.2.1 File....................................................................................................... 8-5
8.2.2 Setting group commands .................................................................... 8-12
8.2.3 Disp (Display) ...................................................................................... 8-50
8.3 Mechanical Setup ............................................................................................ 8-51
CHAPTER 9 MANUAL CONTROL
9.1 Overview.......................................................................................................... 9-1
9.2 Head-Related Control...................................................................................... 9-10
9.2.1 Head control........................................................................................ 9-10
9.2.2 Head device control............................................................................. 9-13
9.2.3 Laser control........................................................................................ 9-18
9.3 Transport System ............................................................................................ 9-26
9.3.1 Transport system individual control..................................................... 9-26
9.3.2 Transport system automatic control.................................................... 9-30
9.3.3 Automatic PWB width adjustment control ........................................... 9-36
9.3.4 Movable station control (Supported by a KE-2030)............................. 9-37
9.3.5 Vacuum Table Control......................................................................... 9-39
9.4 Vision............................................................................................................... 9-41
9.4.1 VCS control ......................................................................................... 9-41
9.5 Feeder.............................................................................................................. 9-45
9.5.1 MTC control......................................................................................... 9-45
9.5.2 Feeder Knock Pin Control ................................................................... 9-47
9.5.3 DTS control.......................................................................................... 9-50
9.5.4 MTS control......................................................................................... 9-52
9.6 Others.............................................................................................................. 9-53
9.6.1 ATC control.......................................................................................... 9-53
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9.6.2 Signal light control................................................................................ 9-57
9.6.3 Component verification........................................................................ 9-59
9.6.4 SOT direction check table.................................................................... 9-61
9.6.5 Calibration block control....................................................................... 9-62
9.6.6 Other sensors ...................................................................................... 9-64
9.6.7 Driver state........................................................................................... 9-65
CHAPTER 10 MAINTENANCE MODE
10.1 Overview.......................................................................................................... 10-1
10.2 Warming up...................................................................................................... 10-2
10.2.1 Warm-up initial screen......................................................................... 10-2
10.2.2 Setting the conditions for warming-up operation ................................. 10-2
10.2.3 Warming-up operation......................................................................... 10-4
10.3 Idle Conveyor................................................................................................... 10-5
10.4 Machine Management Information .................................................................. 10-6
10.4.1 Machine operation information ............................................................ 10-6
10.4.2 Nozzle operation information............................................................... 10-10
10.4.3 Head operating information ................................................................. 10-15
10.4.4 Light operation information .................................................................. 10-17
10.4.5 Driver operation information ................................................................ 10-18
10.4.6 VCS operation information................................................................... 10-19
10.4.7 Resetting the operation information data............................................. 10-20
10.5 Operation to Be Performed When a Nozzle Attachment Error Occurs............ 10-23
10.5.1 Semi-automatically returning a nozzle................................................. 10-23
10.5.2 Event View buttons.............................................................................. 10-29
10.6 Saving the Machine Information....................................................................... 10-30
10.6.1 Starting up from the menu invoked from the “Production” screen....... 10-30
10.6.2 Starting up from the “Emergency stop” screen.................................... 10-30
10.6.3 Saving.................................................................................................. 10-31
CHAPTER 11 SELF CALIBRATION
11.1 Overview.......................................................................................................... 11-1
11.2 XY Axis Correction Coefficients....................................................................... 11-3
11.3 Laser Sensor Height ........................................................................................ 11-5
11.4 Rotation Center of the Nozzle.......................................................................... 11-8
11.5 Head Offset...................................................................................................... 11-11
11.6 VCS Offset....................................................................................................... 11-14
11.7 VCS Binary-Coded Threshold.......................................................................... 11-17
11.8 Vacuum Calibration.......................................................................................... 11-20
CHAPTER 12 OPTIONS
12.1 Overview.......................................................................................................... 12-1
12.2 Changing the User Group................................................................................ 12-1
12.3 Setting the User Group .................................................................................... 12-2
12.4 Operation Option.............................................................................................. 12-4
12.4.1 Setting the teaching option .................................................................. 12-5
12.4.2 Setting the Production (Display) option................................................ 12-7
12.4.3 Setting the Production (Function) options............................................ 12-9
12.4.4 Setting the Production (Function2) option............................................ 12-12
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12.4.5 Setting the Production (Pause) option................................................. 12-14
12.4.6 Setting the Production (Check) option................................................. 12-17
12.4.7 Setting the Use Unit option.................................................................. 12-19
CHAPTER 13 HANDLING THE FEEDERS AND OPTIONS
13.1 Replacement of the Tape Feeder.................................................................... 13-1
13.1.1 Replacement of the tape feeder
(8 mm, 12 mm, 16 mm, 24 mm, and 32 mm) ..................................... 13-1
13.1.2 Replacement of 32-mm adhesive tape feeder .................................... 13-2
13.2 Replacement of the Bulk Feeder..................................................................... 13-3
13.3 Replacement of the Stick Feeder .................................................................... 13-4
13.4 Procedure for Mounting the Matrix Tray Holder on the Feeder Bank.............. 13-5
13.5 Installing the Matrix Tray Changer (MTC)........................................................ 13-6
13.5.1 Installing the Matrix Tray Changer (MTC) ........................................... 13-8
13.6 Handling the Feeder Position Indicator (FPI)................................................... 13-10
13.7 Handling Bad Mark Sensor.............................................................................. 13-11
13.8 Handling HMS.................................................................................................. 13-12
13.9 Replacing Overall feeder exchange trolley...................................................... 13-13
13.10 Handling the IC Collection Belt ........................................................................ 13-15
13.11 Handling a Portable Type Tray Server (DTS).................................................. 13-18
13.12 Handling a Gripper Nozzle............................................................................... 13-19
13.13 Handling the Coplanarity Check Device .......................................................... 13-28
13.13.1 Overview of the coplanarity check device ........................................... 13-28
13.13.2 What to check with this device............................................................ 13-29
13.13.3 Overview of the specifications............................................................. 13-32
13.13.4 Operations........................................................................................... 13-35
13.13.5 Operation options ................................................................................ 13-38
13.12.6 Editing data .......................................................................................... 13-39
13.13.7 Production ........................................................................................... 13-41
13.13.8 Error processing.................................................................................. 13-43
13.13.9 Overview of the coplanarity check operation....................................... 13-44
CHAPTER 14 MAINTENANCE
14.1 Daily Routine Checks....................................................................................... 14-1
14.1.1 List of daily routine checks .................................................................. 14-1
14.2 Check............................................................................................................... 14-3
14.2.1 Air pressure......................................................................................... 14-3
14.2.2 Piping and joint.................................................................................... 14-4
14.2.3 Unit air cylinder.................................................................................... 14-4
14.2.4 Air filter (MNLA Head/FMLA Head) ..................................................... 14-7
14.2.5 Air filter (CAL block)............................................................................. 14-9
14.2.6 Transport belt ...................................................................................... 14-10
14.2.7 Transport pulley................................................................................... 14-11
14.2.8 Notice on Electricity............................................................................. 14-12
14.3 Cleaning........................................................................................................... 14-13
14.3.1 XY axis direct drive unit....................................................................... 14-13
14.3.2 Transport sensors ............................................................................... 14-15
14.3.3 Laser align sensor (MNLA/FMLA head).............................................. 14-16
14.3.4 Nozzle.................................................................................................. 14-18