JUKI FX-3R MAINTENANCE GUIDE.pdf - 第7页

FX-3R Maintenance Guide v Rev. 1.00 13-4-2. CPU Board ( 40107372) ................................................................................................... 13-17 13-4-3. Position Board ( 40044540) .............…

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FX-3R Maintenance Guide
iv
Rev. 1.00
8-4-2. Replacing the Outer Bank PCB and Connector Cable....................................................... 8-23
8-4-3. Replacing the Connector for Off-line Setup ....................................................................... 8-23
8-4-4. Replacing the ETF Incorrect Insertion Detection Sensor ................................................... 8-23
[9] PNEUMATIC UNITS ...............................................................................9-1
9-1. Replacing the Digital Pressure Switch (Positive Pressure).....................................9-1
9-1-1. Adjusting the Digital Pressure Switch (Positive Pressure) ................................................... 9-1
9-2. Replacing the Filter Element...................................................................................9-3
9-3. Replacing the Digital Pressure Switch (Negative Pressure) ...................................9-4
9-3-1. Adjusting the Digital Pressure Switch (Negative Pressure).................................................. 9-4
9-4. Replacing the Vacuum Pump Parts........................................................................9-6
[10] SWITCHES ...........................................................................................10-1
10-1. Replacing the Push-Button Switch .......................................................................10-1
10-2. Replacing the EMERGENCY STOP Switch .........................................................10-2
10-3. Replacing the Cover Open Switch........................................................................10-3
10-3-1. Switch Main Unit ................................................................................................................ 10-3
10-3-2. Operation Key .................................................................................................................... 10-4
10-4. Replacing the Push-Button Switch (CE Marking Machine)...................................10-5
[11] REPLACING AND ADJUSTING THE FEEDER FLOAT SENSOR........ 11-1
[12] OTHER UNITS......................................................................................12-1
12-1. LCD Monitor .........................................................................................................12-1
12-1-1. Replacing the LCD Monitor ................................................................................................ 12-1
12-1-2. Setting Up the Touch Panel (TECNART, TM150-JDA03).................................................. 12-2
12-2. Replacing the System Disk...................................................................................12-4
12-2-1. Replacing the SSD............................................................................................................. 12-4
12-2-2. Setting Up the BIOS........................................................................................................... 12-6
12-2-3. Setting Up the Network (This setup is required when communicating with the IS.) ......... 12-11
12-2-4. Installing the FX-3R System Programs and Flexline DB.................................................. 12-21
12-2-5. Upgrading the FX-3R System Version ............................................................................. 12-32
12-3. HUB-BOX (RFID Applicable Option) ..................................................................12-37
[13] ELECTRICAL COMPONENTS .............................................................13-1
13-1. Layout of Electrical Components ..........................................................................13-1
13-2. Layout of Top of Base Frame ...............................................................................13-2
13-3. Power Supply Unit ................................................................................................13-2
13-3. Power Supply Unit ................................................................................................13-3
13-3-1. Structure of Power Supply Unit .......................................................................................... 13-3
13-4. Control Unit.........................................................................................................13-16
13-4-1. Structure of Control Unit .................................................................................................. 13-16
FX-3R Maintenance Guide
v
Rev. 1.00
13-4-2. CPU Board (40107372) ................................................................................................... 13-17
13-4-3. Position Board (40044540) .............................................................................................. 13-18
13-4-4. cPCI-8994 Board (40048003) .......................................................................................... 13-19
13-4-5. ETHER-MAIN Board (40048066)..................................................................................... 13-20
13-4-6. IP-X5 Board Assembly (40047528).................................................................................. 13-21
13-4-7. MOUSE/KEYBOARD Selector (40003281)...................................................................... 13-22
13-4-8. SUPERIMPOSE Board (40048082)................................................................................. 13-24
13-4-9. ATX Power Supply (40048006)........................................................................................ 13-26
13-4-10. Battery Unit (40048007)................................................................................................... 13-28
13-5. X-Y Unit ..............................................................................................................13-30
13-5-1. Structure of X-Y Unit ........................................................................................................ 13-30
13-5-2. Display Indication of XY Servo Amplifier.......................................................................... 13-31
13-6. Z-θ Unit...............................................................................................................13-32
13-6-1. Structure of Z-θ Unit......................................................................................................... 13-32
13-6-2. LED Indications................................................................................................................ 13-33
13-7. Transport Unit.....................................................................................................13-34
13-7-1. Structure of Transport Unit............................................................................................... 13-34
13-7-2. Adjusting the BASE-CARRY Board (40047559) .............................................................. 13-44
13-7-3. Adjusting the Stepping Driver........................................................................................... 13-44
13-8. Head Unit............................................................................................................13-47
13-8-1. Adjusting the Boards of the Head Unit ............................................................................. 13-47
13-9. Covers ................................................................................................................13-49
13-9-1. Structure of Operation Unit .............................................................................................. 13-49
13-9-2. Jumper Switch Settings on the Operation Board Assembly............................................. 13-49
13-9-3. Mounting Switches onto the Operation Switchboard........................................................ 13-51
13-10. Replacing the Fuse of the AC Input Unit ............................................................13-58
13-11. Other Boards ......................................................................................................13-59
13-11-1. XY-RELAY Board (40047558) ......................................................................................... 13-59
13-11-2. FEEDER Board (40047560)............................................................................................. 13-61
13-12. Adjusting the Dial of the Vacuum Pump Electromagnetic Switch
(Thermal Protector) ............................................................................................13-62
[14] FEEDER POSITION INDICATOR (FPI)................................................14-1
14-1. Detaching the FPI (Front) from the Machine Main Unit ........................................14-1
[15] TAPE CUTTER (OPTIONAL)................................................................15-1
15-1. Overall Drawing ....................................................................................................15-1
15-1-1. Tape Cutter for Electric Fixed Bank Specification .............................................................. 15-2
15-2. Replacing the Tape Cutter Main Unit....................................................................15-3
15-2-1. Assembling and Adjusting the Lower Discharge Guide ..................................................... 15-8
FX-3R Maintenance Guide
vi
Rev. 1.00
15-3. Replacing the Movable Cutter Blade (Bottom Blade) of the Tape Cutter............15-10
15-4. Replacing the Fixed Cutter Blade (Upper Blade) of the Tape Cutter ..................15-12
15-5. Grease up...........................................................................................................15-13
[16] FX-3R JIG LISTS ..................................................................................16-1