KE2010.Instruction Manual.Ver.2.01,Rev.08 - 第1026页
221 2 If the PW B was NOT on the pos ition where it is detected by OUT sens or when the error occ urred. If the O UT sensor does not get OFF when a PW B is properly being convey ed, there is a poss ibility that the senso…
220
① The error occurs if the C-OUT sensor gets temporarily OFF before letting
the PWB go because the PWB has holes on it or the edge of the PWB is
chipped. Please select [Setup(S)] [Setup(S)] from the menu bar, and then
select [Setting Group(G)] [PWB conveyor(C)]. Set ‘Delay for conveyor
sensor’ to disable the holes or chips on PWBs.
② The error occurs if C-OUT sensor temporarily gets OFF because the
PWB has a part that fully reflects. This error is likely to occur when you
use boards such as metal jig board. As a treatment, please set ‘Delay for
conveyor sensor’, following the steps mentioned in the treatment1.
3 If the belt was moving for a while after the PWB got to the OUT sensor
position when the error occurred.
The OUT sensor is not detecting the PWB. Please select[Manual Control]
from the menu bar, and then select [Control(C)] [Conveyor(C)] [[Independent
Control of Conveyor(I)] to see the status of STOP sensor on the center station
on the Exit side in the ‘Status’ frame.
① The sensitivity of the OUT sensor on the center station on the Exit side
may be too low. Please re-adjust the sensitivity of the sensor, using the
volume control knob attached to the sensor.
② If the treatment1 does not work, there is a possibility that the OUT sensor
on the center station on the Exit side is broken. It could be that the wiring
came off the connector part, that a contact pin in the connector part is
broken, that wiring got cut off, or that sensor itself is broken. Please
examine the wiring and the connector. If any of them are broken, you
need to replace them with new ones.
③ If the treatment2 does not work, a PCB is broken or the wiring between
the PCB is bad.
E650265 “PWB Conveying Error : PWB conveying time out error of Output
buffer. The process is forcibly terminated. Please remove on the
conveying route”
[Cause] The error occurs when letting a PWB on the OUT buffer go based on a PWB
request signal sent from a machine in the lower part of the line, but the OUT
sensor does not get OFF after a certain amount of time has passed since the
sensor got OFF and then ON again. Usually, this error occurs when a PWB can
not go through the Output buffer for some reason.
[Treatment] 1 If the PWB was on the position where it is detected by OUT sensor when the
error occurred.
The PWB can not move for it got caught on the conveyor for some reason.
① The PWB can not go through smoothly since the conveyor is not
connecting well to the machine in the lower part of the line. Please
re-adjust the connection.
② The conveyor width is not matching the PWB width. Please re-adjust the
conveyor width.
③ The PWB you are trying to convey does not match the specifications of
your machine. The following cases do not match your machine.
• A PWB with thickness of 0.3mm or less. Or a PWB with thickness of
4mm or more.
• A A PWB with mass of 2kg or more.
221
2 If the PWB was NOT on the position where it is detected by OUT sensor when
the error occurred.
If the OUT sensor does not get OFF when a PWB is properly being conveyed,
there is a possibility that the sensor is detecting something else. Please select
[Manual Control] from the menu bar, and then select [Control(C)]
[Conveyor(C)] [Independent Control of Conveyor(I)] to see the status of OUT
sensor in the ‘Status’ frame.
① If there is anything that OUT sensor reacts to underneath the OUT sensor,
please remove it from under the sensor or change the position of the
sensor.
② If the treatment1 does not work, please adjust the sensitivity of the sensor,
using the volume control knob attached to the sensor.
③ If the treatment2 does not work, there is a possibility that the OUT sensor
is broken. It could be that the wiring came off the connector part, that a
contact pin in the connector part is broken, that wiring got cut off, or that
sensor itself is broken. Please examine the wiring and the connector. If
any of them are broken, you need to replace them with new ones.
④ If the treatment 3 does not work, a PCB is broken or the wiring between
the PCBs is bad.
E650271 “Clamp error : Backup plate of the center station went up illegally.
The process is forcibly terminated. Please remove on the conveying
route”
[Cause] The backup plate did not get to the aimed clamp height. This error usually occurs
when there happens a mechanical hindrance to make the backup plate go up.
[Treatment] 1 If the backup table was up when the error occurred.
① Ref. pin or a follower pin (or both of them) does not get in a Ref. pin hole
on the PWB. Please set the positions of the Ref. pin and the follower pin
correctly to the position of the Ref. Hole.
② An implement or component got caught between the PWB and the center
station. Please see if there is anything to obstruct clamping between the
PWB and the center station.
③ The backup pin is pushing up the back side of the PWB on which
components are already mounted. Please change the position of the
backup pin to make it touch the PWB.
④ The thickness of PWB was set to significantly thin in the PWB data.
Please re-enter the correct thickness.
2 Backup table went up at a high speed, and the continuous collision sound
came out.
① The encoder that decides a position of PWB may be broken. It could be
that the wiring came off the connector part, that a contact pin in the
connector part is broken, that wiring got cut off, or that the encoder itself
is broken. Please examine the wiring and connector part If any of them
are broken, you need to replace them with new ones.
② There is a possibility that the screw that holds the encoder and the
encoder axis together is loose. Please examine if the screw is tightened
up enough.
③ If the treatments above do not work, PCB is broken or the wiring between
the PCBs is bad.
222
3 The motor made a noise but the backup table did not come up.
There is a possibility that the up-and-down motion system under the backup
table has a problem. The timing belt, the screw that holds a belt pulley, or the
screw that holds a motor may be loose. Please see if the each part is
tightened up enough.
4 The backup table did not come up and the motor did not make any noise.
① There is a possibility that the driving step motor is broken. It could be that
the wiring came off the connector part, that a contact pin of the connector
part is broken, that wiring got cut off, or that sensor itself is broken.
Please examine the wiring and connector part. If any of them are broken,
you need to replace them with new ones.
② If the treatment1 does not work, PCB is broken or the wiring between the
PCBs is bad.
E650272 “Clamp error : Time-out occurred while backup plate of the center
station went up. The process is forcibly terminated. Please remove
on the conveying route”
[Cause] The backup plate did not get to the aimed clamp height. As a cause, there is a
possibility that the firmware on the XMP board has a problem.
[Treatment] The firmware on the XMP board to make the backup plate up and down is not
under the control mode.
① Please turn off the power supply of your machine and reboot it.
② If the treatment1 does not work, please see if the wiring and connectors in the
XMP board are properly connected.
③ If the treatment2 does not work, you need to change the XMP board to a new
one.
E650273 “Clamp error : Backup plate of the center station went down illegally.
The process is forcibly terminated. Please remove on the conveying
route”
[Cause] The backup plate did not get down to the aimed height. This error usually occurs
when there happens a mechanical hindrance that prevents backup plate from
going down. .
[Treatment] 1 If the backup table was going down when the error occurred.
There is an implement or some such between the backup table and a frame or
mechanism underneath it. Please examine if there is anything under the
backup table.
2 Backup table went down at a high speed, and the continuous collision sound
came out.
① The encoder that decides a position of PWB may be broken. It could be
that the wiring came off the connector part, that a contact pin in the
connector part is broken, that wiring got cut off, or that the encoder itself
is broken. Please examine the wiring and connector part If any of them
are broken, you need to replace them with new ones.
② There is a possibility that the screw that holds the encoder and the
encoder axis together is loose. Please examine if the screw is tightened
up enough.
③ If the treatments above do not work, PCB is broken or the wiring between
the PCBs is bad.