KE2010.Instruction Manual.Ver.2.01,Rev.08 - 第1027页

222 3 T he m otor m ade a noise but the bac kup table did not c om e up. T here is a poss ibility that the up-and-down motion system under the bac k up table has a problem . T he tim ing belt, the screw that holds a belt…

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2 If the PWB was NOT on the position where it is detected by OUT sensor when

the error occurred.

If the OUT sensor does not get OFF when a PWB is properly being conveyed,

there is a possibility that the sensor is detecting something else. Please select

[Manual Control] from the menu bar, and then select [Control(C)]

[Conveyor(C)] [Independent Control of Conveyor(I)] to see the status of OUT

sensor in the ‘Status’ frame.

① If there is anything that OUT sensor reacts to underneath the OUT sensor,

please remove it from under the sensor or change the position of the

sensor.

② If the treatment1 does not work, please adjust the sensitivity of the sensor,

using the volume control knob attached to the sensor.

③ If the treatment2 does not work, there is a possibility that the OUT sensor

is broken. It could be that the wiring came off the connector part, that a

contact pin in the connector part is broken, that wiring got cut off, or that

sensor itself is broken. Please examine the wiring and the connector. If

any of them are broken, you need to replace them with new ones.

④ If the treatment 3 does not work, a PCB is broken or the wiring between

the PCBs is bad.

E650271 “Clamp error : Backup plate of the center station went up illegally.

The process is forcibly terminated. Please remove on the conveying

route”

[Cause] The backup plate did not get to the aimed clamp height. This error usually occurs

when there happens a mechanical hindrance to make the backup plate go up.

[Treatment] 1 If the backup table was up when the error occurred.

① Ref. pin or a follower pin (or both of them) does not get in a Ref. pin hole

on the PWB. Please set the positions of the Ref. pin and the follower pin

correctly to the position of the Ref. Hole.

② An implement or component got caught between the PWB and the center

station. Please see if there is anything to obstruct clamping between the

PWB and the center station.

③ The backup pin is pushing up the back side of the PWB on which

components are already mounted. Please change the position of the

backup pin to make it touch the PWB.

④ The thickness of PWB was set to significantly thin in the PWB data.

Please re-enter the correct thickness.

2 Backup table went up at a high speed, and the continuous collision sound

came out.

① The encoder that decides a position of PWB may be broken. It could be

that the wiring came off the connector part, that a contact pin in the

connector part is broken, that wiring got cut off, or that the encoder itself

is broken. Please examine the wiring and connector part If any of them

are broken, you need to replace them with new ones.

② There is a possibility that the screw that holds the encoder and the

encoder axis together is loose. Please examine if the screw is tightened

up enough.

③ If the treatments above do not work, PCB is broken or the wiring between

the PCBs is bad.

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3 The motor made a noise but the backup table did not come up.

There is a possibility that the up-and-down motion system under the backup

table has a problem. The timing belt, the screw that holds a belt pulley, or the

screw that holds a motor may be loose. Please see if the each part is

tightened up enough.

4 The backup table did not come up and the motor did not make any noise.

① There is a possibility that the driving step motor is broken. It could be that

the wiring came off the connector part, that a contact pin of the connector

part is broken, that wiring got cut off, or that sensor itself is broken.

Please examine the wiring and connector part. If any of them are broken,

you need to replace them with new ones.

② If the treatment1 does not work, PCB is broken or the wiring between the

PCBs is bad.

E650272 “Clamp error : Time-out occurred while backup plate of the center

station went up. The process is forcibly terminated. Please remove

on the conveying route”

[Cause] The backup plate did not get to the aimed clamp height. As a cause, there is a

possibility that the firmware on the XMP board has a problem.

[Treatment] The firmware on the XMP board to make the backup plate up and down is not

under the control mode.

① Please turn off the power supply of your machine and reboot it.

② If the treatment1 does not work, please see if the wiring and connectors in the

XMP board are properly connected.

③ If the treatment2 does not work, you need to change the XMP board to a new

one.

E650273 “Clamp error : Backup plate of the center station went down illegally.

The process is forcibly terminated. Please remove on the conveying

route”

[Cause] The backup plate did not get down to the aimed height. This error usually occurs

when there happens a mechanical hindrance that prevents backup plate from

going down. .

[Treatment] 1 If the backup table was going down when the error occurred.

There is an implement or some such between the backup table and a frame or

mechanism underneath it. Please examine if there is anything under the

backup table.

2 Backup table went down at a high speed, and the continuous collision sound

came out.

① The encoder that decides a position of PWB may be broken. It could be

that the wiring came off the connector part, that a contact pin in the

connector part is broken, that wiring got cut off, or that the encoder itself

is broken. Please examine the wiring and connector part If any of them

are broken, you need to replace them with new ones.

② There is a possibility that the screw that holds the encoder and the

encoder axis together is loose. Please examine if the screw is tightened

up enough.

③ If the treatments above do not work, PCB is broken or the wiring between

the PCBs is bad.

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3 The motor made a noise but the backup table did not come down.

There is a possibility that the up-and-down motion system under the backup

table has a problem. The timing belt, the screw that holds a belt pulley, or the

screw that holds a motor may be loose. Please see if the each part is

tightened up enough.

4 The backup table did not come down and the motor did not make any noise.

① There is a possibility that the driving step motor is broken. It could be that

the wiring came off the connector part, that a contact pin of the connector

part is broken, that wiring got cut off, or that sensor itself is broken.

Please examine the wiring and connector part. If any of them are broken,

you need to replace them with new ones.

② If the treatment1 does not work, PCB is broken or the wiring between the

PCBs is bad.

E650274 “Clamp error : Time-out occurred while backup plate of the center

station went down. The process is forcibly terminated. Please

remove on the conveying route”

[Cause] The backup plate did not get down to the aimed clamp height. As a cause, there

is a possibility that the firmware on the XMP board has a problem.

[Treatment] The firmware on the XMP board to make the backup plate up and down is not

under the control mode.

① Please turn off the power supply of your machine and reboot it.

② If the treatment1 does not work, please see if the wiring and connectors in

the XMP board are properly connected.

③ If the treatment2 does not work, you need to change the XMP board to a

new one.

E650275 “Clamp error : Something is wrong with the backup motor

movement of the center station. The process is forcibly terminated.

Please remove on the conveying route”

[Cause] The backup plate did not get to the aimed clamp height. As a cause, there is a

possibility that the firmware on the XMP board has a problem.

[Treatment] The firmware on the XMP board to make the backup plate up and down is not

under the control mode.

① Please turn off the power supply of your machine and reboot it.

② If the treatment1 does not work, please see if the wiring and connectors in

the XMP board are properly connected.

③ If the treatment2 does not work, you need to change the XMP board to a

new one.

E650276 “Clamp error : Hole reference process at the center station finished

illegally. The process is forcibly terminated. Please remove on the

conveying route”

[Cause] The backup plate got to the aimed clamp height but the Ref. pin sensor did not

get ON. This error is likely to occur when the Ref. pin did not get in the positioning

hole correctly.