KE2010.Instruction Manual.Ver.2.01,Rev.08 - 第1030页

225 2. Bac kup table on the c enter station on the Entr ance side went up at a high speed, and the continuous c ollision sound c am e out. ① T he encoder on the center s tation on the Entrance side, that dec ides a posit…

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[Treatment] 1 The Ref. pin is not in the positioning hole correctly.

Please set the positions of the Ref. pin and the follower pin correctly to the

position of the Ref. Hole. If you want to position PWBs with Outer shape Ref.,

please make sure that ‘Outer shape Ref.’ is enabled in the PWB data in the

Program Editor.

2 The Ref. pin is in the positioning hole correctly.

Select [Manual Control] from the menu bar, and then select

[Control(C)] [Conveyor(C)] [Independent Control of Conveyor(I)] to see

the status of Ref. pin sensor in the ‘Status’ frame. Select ‘backup plate’ in

the ‘Control item’ on this screen to make the backup plate up and down.

At this point, set the Destination coordinates(up)(M) to -1.6mm.

① When the Ref. pin sensor in the ‘Status’ frame does not get ON/OFF,

there is a possibility that the sensor is not installed properly. Please

re-install the sensor to where it gets ON/OFF correctly.

② When the Ref. pin sensor in the ‘Status’ frame does not get ON/OFF,

there is a possibility that the Ref. pin sensor is broken. It could be that the

wiring came off the connector part, that a contact pin in the connector part

is broken, that wiring got cut off, or that sensor itself is broken. Please

examine the wiring and the connector. If any of them are broken, you

need to replace them with new ones.

③ When the Ref. pin sensor in the ‘Status’ frame does get ON/OFF, there is

a possibility that the signal line of the Ref. pin sensor is broken. It could be

that the wiring came off the connector part, that a contact pin in the

connector part is broken, or that the signal line got cut off. Please

examine the wiring and the connector. There also is another possibility

that the screw that holds the encoder and the encoder axis together is

loose. Please make sure that the screw is tightened up enough.

④ If the treatments mentioned above do not work, a PCB is broken or the

wiring between the PCBs is bad.

E650281 “Clamp error : Backup plate of the center station on the Entrance

side went up illegally. The process is forcibly terminated. Please

remove on the conveying route”

[Cause] The backup plate on the center station on the Entrance side did not get to the

aimed clamp height. This error usually occurs when there happens a mechanical

hindrance to make the backup plate on the center station on the Entrance side go

up .

[Treatment] 1. If the backup table on the center station on the Entrance side was up when

the error occurred.

① Ref. pin or a follower pin (or both of them) on the center station on the

Entrance side does not get in a Ref. pin hoe on the PWB. Please set the

positions of the Ref. pin and the follower pin correctly to the position of the

Ref. hole.

② An implement or component got caught between the PWB on the center

station on the Entrance side and the center station. Please see if there is

anything to obstruct clamping between the PWB and the center station.

③ The backup pin is pushing up the back side of the PWB on which

components are already mounted. Please change the position of the

backup pin to make it touch the PWB.

④ The thickness of PWB was set to significantly thin in the PWB data.

Please re-enter the correct thickness.

225

2. Backup table on the center station on the Entrance side went up at a high

speed, and the continuous collision sound came out.

① The encoder on the center station on the Entrance side, that decides a

position of PWB may be broken. It could be that the wiring came off the

connector part, that a contact pin in the connector part is broken, that

wiring got cut off, or that the encoder itself is broken. Please examine the

wiring and connector part. If any of them are broken, you need to replace

them with new ones.

② There is a possibility that the screw that holds the encoder and the

encoder axis together is loose, Please examine if the screw is tightened

up enough.

③ If the treatments above do not work, PCB is broken or the wiring between

the PCBs is bad.

3. The motor made a noise but the backup table on the center station on the

Entrance side did not come up.

There is a possibility that the up-and-down motion system under the backup

table that is on the center station on the Entrance side has a problem. The

timing belt, the screw that holds a belt pulley, or the screw that holds a motor

may be loose. Please see if the each part is tightened up enough.

4. The backup table on the center station on the Entrance side did not come up

and the motor did not make any noise.

① There is a possibility that the stepping motor is broken. It could be that the

wiring came off the connector part, that a contact pin of the connector part

is broken, that that wiring got cut off, or that the motor itself is broken.

Please examine the wiring and connector part. If any of them are broken,

you need to replace them with new ones.

② If the treatment1 does not work, PCB is broken or the wiring between the

PCBs is bad.

E650282 “Clamp error : Time-out occurred while backup plate of the center

station on the Entrance side went up. The process is forcibly

terminated. Please remove on the conveying route”

[Cause] The backup plate on the center station on the Entrance side did not get to the

aimed clamp height. As a cause, there is a possibility that the firmware on the

XMP board has a problem.

[Treatment] The firmware on the XMP board to make the backup plate up and down is not

under the control mode.

① Please turn off the power supply of your machine and reboot it.

② If the treatment1 does not work, please see if the wiring and connectors in

the XMP board are properly connected.

③ If the treatment2 does not work, you need to change the XMP board to a

new one.

E650283 “Clamp error : Time-out occurred while backup plate of the center

station on the Entrance side went down illegally. The process is

forcibly terminated. Please remove on the conveying route”

[Cause] The backup plate on the center station on the Entrance side did not get down to

the aimed clamp height. This error usually occurs when there happens a

mechanical hindrance to make the backup plate go down.

226

[Treatment] 1. If the backup table on the center station on the Entrance side was going

down when the error occurred.

There is an implement or some such between the backup table and a frame or

mechanism underneath it. Please examine if there is anything under the

backup table.

2. Backup table on the center station on the Entrance side went down at a high

speed, and the continuous collision sound came out.

① The encoder on the center station on the Entrance side, that decides a

position of PWB may be broken. It could be that the wiring came off the

connector part, that a contact pin in the connector part is broken, that

wiring got cut off, or that the encoder itself is broken. Please examine the

wiring and connector part. If any of them are broken, you need to replace

them with new ones.

② There is a possibility that the screw that holds the encoder and the

encoder axis on the center station on the Entrance side together is loose.

Please examine if the screw is tightened up enough.

③ If the treatments above do not work, PCB is broken or the wiring between

the PCBs is bad.

3. The motor made a noise but the backup table did not come down.

There is a possibility that the up-and-down motion system under the backup

table that is on the center station on the Entrance side has a problem. The

timing belt, the screw that holds a belt pulley, or the screw that holds a motor

may be loose. Please see if the each part is tightened up enough.

4. The backup table did not come down and the motor did not make any noise.

① There is a possibility that the stepping motor is broken. It could be that the

wiring came off the connector part, that a contact pin of the connector part

is broken, that wiring got cut off, or that the motor it self is broken. Please

examine the wiring and connector part. If any of them are broken, you

need to replace them with new ones.

② If the treatment1 does not work, PCB is broken or the wiring between the

PCBs is bad.

E650284 “Clamp error : Time-out occurred while backup plate of the center

station on the Entrance side went down. The process is forcibly

terminated. Please remove on the conveying route”

[Cause] The backup plate on the center station on the Entrance side did not get down tow

the aimed height. As a cause, there is a possibility that the firmware on the XMP

board has a problem.

[Treatment] The firmware on the XMP board to make the backup plate up and down is not

under the control mode.

① Please turn off the power supply of your machine and reboot it.

② If the treatment1 does not work, please see if the wiring and connectors in

the XMP board are properly connected.

③ If the treatment2 does not work, you need to change the XMP board to a

new one.