KE2010.Instruction Manual.Ver.2.01,Rev.08 - 第14页
v 6.6 Blank Run ........................................................................................................ 6-121 6.6.1 Starting the blank run ................................................................…
iv
CHAPTER 5 TEACHING
5.1 How to Use the HOD........................................................................................ 5-1
5.2 Functions.......................................................................................................... 5-2
5.3 Teaching Coordinates...................................................................................... 5-5
5.3.1 Basic operating procedure................................................................... 5-5
5.3.2 Teaching X/Y-axis................................................................................ 5-8
5.3.3 Teaching Z-axis ................................................................................... 5-11
5.4 Teaching a Mark .............................................................................................. 5-12
5.4.1 Teaching of a board mark.................................................................... 5-12
5.4.2 Teaching of the User Defined Template.............................................. 5-18
CHAPTER 6 PRODUCTION PROCEDURES
6.1 Preparations..................................................................................................... 6-1
6.1.1 Component feeders ............................................................................. 6-1
6.1.2 ATC...................................................................................................... 6-1
6.1.3 Preparation of PWB transport section ................................................. 6-3
6.2 Production........................................................................................................ 6-14
6.2.1 PWB production................................................................................... 6-17
6.2.2 Start of production................................................................................ 6-24
6.2.3 Production management information................................................... 6-30
6.2.4 Production information......................................................................... 6-39
6.3 Retry List Display ............................................................................................. 6-43
6.3.1 Retry List display after the end of board production ............................ 6-51
6.3.2 Retry list display during board production............................................ 6-53
6.3.3 Pick point correction ............................................................................ 6-56
6.3.4 Printing the Retry List........................................................................... 6-60
6.4 Operation during Board Production.................................................................. 6-61
6.4.1 Run-out of components stock.............................................................. 6-61
6.4.2 When an error occurs.......................................................................... 6-70
6.4.3 Mark recognition error.......................................................................... 6-71
6.4.4 Cover was open................................................................................... 6-73
6.4.5 Feeder bank down............................................................................... 6-73
6.4.6 Detect feeder sensor ........................................................................... 6-74
6.4.7 Pause as component protection .......................................................... 6-75
6.4.8 Checking to see if a laser head is stained........................................... 6-76
6.4.9 Filling the feeder with components when the system pauses
a production operation......................................................................... 6-79
6.4.10 Continuous Production......................................................................... 6-80
6.4.11 Check items at starting of production .................................................. 6-84
6.4.12 Cycle stop............................................................................................ 6-88
6.4.13 Editing data.......................................................................................... 6-89
6.4.14 PWB production without transporting a board..................................... 6-90
6.4.15 Resuming and Returning All Axes to Their Home Positions................ 6-111
6.5 Trial Run........................................................................................................... 6-113
6.5.1 Starting the trial run.............................................................................. 6-115
6.5.2 Display of the production status........................................................... 6-115
6.5.3 Monitoring by camera .......................................................................... 6-115
6.5.4 Pickup tracking .................................................................................... 6-118
v
6.6 Blank Run ........................................................................................................ 6-121
6.6.1 Starting the blank run .......................................................................... 6-123
6.6.2 Display of the production status .......................................................... 6-124
6.6.3 Monitoring by camera.......................................................................... 6-124
6.7 Checking.......................................................................................................... 6-125
6.7.1 Single Verification Check/Continuous Verification Check (Optional) .. 6-125
6.7.2 Laser height check .............................................................................. 6-134
6.7.3 SOT Direction Check........................................................................... 6-151
CHAPTER 7 MACHINE SETUP
7.1 Overview.......................................................................................................... 7-1
7.1.1 Immediately after start-up.................................................................... 7-2
7.2 Menu................................................................................................................ 7-5
7.2.1 File....................................................................................................... 7-5
7.2.2 Setting group commands .................................................................... 7-12
7.2.3 Disp (Display) ...................................................................................... 7-49
7.3 Mechanical Setup ............................................................................................ 7-50
CHAPTER 8 MANUAL CONTROL
8.1 Overview.......................................................................................................... 8-1
8.2 Head-Related Control...................................................................................... 8-10
8.2.1 Head control........................................................................................ 8-10
8.2.2 Head device control............................................................................. 8-13
8.2.3 Laser control........................................................................................ 8-18
8.3 Transport System ............................................................................................ 8-26
8.3.1 Transport system individual control..................................................... 8-26
8.3.2 Transport system automatic control.................................................... 8-30
8.3.3 Automatic PWB width adjustment control ........................................... 8-36
8.3.4 Movable station control (Supported by a KE-2030)............................. 8-37
8.3.5 Vacuum Table Control......................................................................... 8-39
8.4 VCS Control..................................................................................................... 8-41
8.4.1 VCS control (supported by a KE-2020 and KE-2040) ......................... 8-41
8.5 Feeder.............................................................................................................. 8-45
8.5.1 MTC control......................................................................................... 8-45
8.5.2 Feeder Knock Pin Control ................................................................... 8-47
8.5.3 DTS control.......................................................................................... 8-50
8.6 Others.............................................................................................................. 8-52
8.6.1 ATC control.......................................................................................... 8-52
8.6.2 Signal light control ............................................................................... 8-56
8.6.3 Component verification........................................................................ 8-58
8.6.4 SOT direction check table ................................................................... 8-60
8.6.5 Calibration block control ...................................................................... 8-61
8.6.6 Other sensors...................................................................................... 8-63
8.6.7 Driver state.......................................................................................... 8-64
CHAPTER 9 MAINTENANCE MODE
9.1 Overview.......................................................................................................... 9-1
9.2 Warming up ..................................................................................................... 9-2
9.2.1 Warm-up initial screen......................................................................... 9-2
vi
9.2.2 Setting the conditions for warming-up operation ................................. 9-2
9.2.3 Warming-up operation......................................................................... 9-4
9.3 Idle Conveyor................................................................................................... 9-5
9.4 Machine Management Information .................................................................. 9-6
9.4.1 Machine operation information ............................................................ 9-6
9.4.2 Nozzle operation information ............................................................... 9-10
9.4.3 Head operating information ................................................................. 9-15
9.4.4 Light operation information .................................................................. 9-17
9.4.5 Driver operation information ................................................................ 9-18
9.4.6 Resetting the operation information data............................................. 9-19
9.5 Operation to Be Performed When a Nozzle Attachment Error Occurs............ 9-22
9.5.1 Semi-automatically returning a nozzle................................................. 9-22
9.5.2 Event View buttons .............................................................................. 9-28
9.6 Saving the Machine Information....................................................................... 9-29
9.6.1 Starting up from the menu invoked from the "Production" screen....... 9-29
9.6.2 Starting up from the "Emergency stop" screen.................................... 9-29
9.6.3 Saving.................................................................................................. 9-30
CHAPTER 10 SELF CALIBRATION
10.1 Overview.......................................................................................................... 10-1
10.2 XY Axis Correction Coefficients....................................................................... 10-3
10.3 Laser Sensor Height ........................................................................................ 10-5
10.4 Rotation Center of the Nozzle.......................................................................... 10-8
10.5 Head Offset...................................................................................................... 10-11
10.6 VCS Offset (Not Available with a KE-2010)................................................... 10-14
10.7 VCS Binary-Coded Threshold (Not Available with a KE-2010) ..................... 10-17
10.8 Vacuum Calibration.......................................................................................... 10-20
CHAPTER 11 OPTIONS
11.1 Overview.......................................................................................................... 11-1
11.2 Changing the User Group................................................................................ 11-1
11.3 Setting the User Group .................................................................................... 11-2
11.4 Operation Option.............................................................................................. 11-4
11.4.1 Setting the teaching option .................................................................. 11-5
11.4.2 Setting the Production (Display) option................................................ 11-7
11.4.3 Setting the Production (Function) options............................................ 11-9
11.4.4 Setting the Production (Function2) option............................................ 11-12
11.4.5 Setting the Production (Pause) option................................................. 11-14
11.4.6 Setting the Production (Check) option................................................. 11-17
11.4.7 Setting the Function enable option ...................................................... 11-19
CHAPTER 12 HANDLING THE FEEDERS AND OPTIONS
12.1 Replacement of the Tape Feeder .................................................................... 12-1
12.1.1 Replacement of the tape feeder
(8 mm, 12 mm, 16 mm, 24 mm, and 32 mm)...................................... 12-1
12.1.2 Replacement of 32-mm adhesive tape feeder..................................... 12-2
12.2 Replacement of the Bulk Feeder ..................................................................... 12-3
12.3 Replacement of the Stick Feeder..................................................................... 12-4