KE2010.Instruction Manual.Ver.2.01,Rev.08 - 第390页

6 − 14 6.2 Production W hile the <ONLINE> indicator on the oper ator panel is of f , the m achine is in the off line stat us and works as a standalone machine com pletely. Contrarily when the <ONLINE> switch …

6 − 13

⑥ If you press the Stop switch while the centering buffer is transferring a board, the

boards located in each buffer stop at the current position. (The dialog box

appears which asks whether to stop the board transfer operation.)

Select the "OK" button to stop the board transfer operation. (The CANCEL

button continues the transfer operation.)

On board transport specifications of a KE-2010L and KE-2010E

1. Board transport in Production mode

1) For a board whose width (X direction) is 50 mm to 330 mm, the system

functions in the same manner as the standard specifications of machine

does.

2) For a board whose width (X direction) is 331 mm or wider, the speed of the

center motor automatically decelerates to 300 mm/s, and the timing for

transferring a board onto the center buffer is: a board on the center buffer

is supplied when the stop sensor is turned off.

2. Board transport in Manual mode or Edit mode

See 2) above.

6 − 14

6.2 Production

While the <ONLINE> indicator on the operator panel is off, the machine is in the

offline status and works as a standalone machine completely.

Contrarily when the <ONLINE> switch is pressed and the <ONLINE> indicator lights,

the machine is connected online to the HLC and functions under control of the HLC.

In Online mode, the producing conditions of the machine are all determined by the

HLC. (See the operation manual for details of the HLC.)

This section explains production in the Offline mode.

(1) Production main menu

Main menu Pull-down menu Sub menu Description

1 File See Section 4.2 "File". See Section 10.6 “Saving the

Machine Information” for how to save the machine

information.

2 View See Section 4.11 "Display".

1 PWB

Production

Displays the PWB production conditions dialog box

which allows you to set the conditions for PWB

production.

2 Trial Run Displays the Trial Run conditions dialog box which

allows you to set the conditions for trial run operation.

3 Production

conditions

3 Dry Run Displays the Dry Run conditions dialog box which

allows you to set the conditions for dry run operation.

1 Production

Condition

Screen

Displays the PWB Production screen which indicates

the settings done on the PWB Production conditions

dialog box or Operation option dialog box.

2 Production

status

Displays the screen which appears at start of

production and indicates data such as step No. used

during production.

1 Total Displays accumulated data unique to a production

program.

2 Left Front Displays accumulated data such as number of pick-up

operations already done per a pick-up position on the

left front side.

3 Left Rear Displays accumulated data per a pick-up position on

the left rear side.

4 Right Front Displays accumulated data per a pick-up position on

the right front side. (available with a KE-2030 only)

5 Right Rear Displays accumulated data per a pick-up position on

the right rear side. (available with a KE-2030 only)

6 Holder Displays accumulated data per a level of a tray holder.

7 MTC Displays accumulated data per a level of an MTC.

8 MTS Displays accumulated data per a level of an MTS.

9 Ratio of

Pick-up

Displays data in pick-up ratio order, that is, from the

highest ratio to the lowest ratio.

3 Management

Info.

10 Clear Clears all accumulated production management

information.

1 Vacuum level Displays the screen indicates data such as all place

rate used during production.

4 Window

4 Production info

2 I/O status Displays the I/O status during production.

1 Parts no. setup Displays the "Parts no. setup" dialog box which allows

you to set the number of components in Pick data.

2 Operation

option

Displays the Operation option dialog box which allows

you to make settings of operations to be done during

production.

1 Unplaced list Displays the Error Logging (Unplaced list) dialog box. 3 Retry list

2 Supplier

information

Displays the Error Logging (Supplier information) dialog

box.

1 Verify Current

check

Performs a single verify check.

2 Verify All check Performs a continuous verify check.

3 SOT Current

check

Performs a single SOT check.

4 SOT All check Performs a continuous SOT check.

4 Check

5 Laser check Checks the laser height.

5 Edit Data Changes Component data partially.

5 Tool

6 ATC control Displays the “AWC control” dialog box on the screen.

6 − 15

(2) Operation flow before the start of production

Select the producing conditions.

START

Specify the execution mode.

Execution mode?

Setting of

actual producing conditions

Setting of the number

of components to be placed

Board production

End?

End

END

Setting of test-run conditions

Setting of the number

of components to be placed

Trial run

Setting of blank-run conditions

Blank run

Trial run Blank run

Board production

Figure 6.2.1 Production flow

(3) Production mode

There are three types of production modes.

No. Production mode Description

1 Board production mode Determines the number of PWBs on which components are placed, and

actually places components on the PWB.

2 Trial run mode Test-places a preset number of components on a PWB, check the status of

placement of components on the PWB. In case the placement is found not

satisfactory by the camera tracking function, teaching can be performed.

3 Blank run mode Test-runs the machine without using component. This mode is used to

check the pickup and placing operations of the machine.

Each of the above operations can have its operating conditions (production

condition, test-run condition, or blank-run condition).