KE2010.Instruction Manual.Ver.2.01,Rev.08 - 第745页
12 − 15 12.10 Handling the IC Collection Belt 1. Specifi cations (1) Applicable components Component type: Q FP, SOP, PLCC and so on (components r ecognized with the VCS) Component size: 10 mm x 10 mm t o 50 mm x 50 mm, …
12 − 14
Mounting
1) Install each feeder in the feeder bank ②.
2) Check that the selector ⑥ is set to OFF, and the bank lifter u is set below the
bank stopper ⑧.
3) Insert the overall feeder exchange trolley ① into the chip shooter main unit until
the trolley stopper plate ⑪ touches the bank stopper ⑧.
4) Lock the trolley stoppers ⑤ at the left and right.
5) Set the selector ⑥ to ON. The feeder bank ② goes up and is installed in the
chip shooter main unit.
CAUTION
To avoid any accident caused by sudden activation of the machine,
turn off the power, close the air cock, and release the remaining air
before starting installation.
6) Insert the feeder connector ⑫ into the power supply ⑬ of the cover of the chip
shooter main unit. Then, insert the air coupler ⑭ into the female union ⑮ of
the cover of the chip shooter main unit.
Note: If you operate the machine even though either one of the front and rear
stations of the overall feeder exchange trolley descends, the X and Y
axes move at the lower speed as if the cover is open.
Dismounting
1) Detach the air coupler and the feeder connector from the chip shooter main unit.
2) Set the selector to OFF.
The feeder bank goes down, and it comes off from the chip shooter main unit.
CAUTION
To prevent your body from injury and to avoid damage to the machine,
install the overall feeder exchange trolley only after the machine is
stopped completely.
Do not place your hand in the machine, nor move your face or head
close to the machine when operating the selector.
When operating the selector, be sure to check the selector so that you
cannot operate other switches, especially main power switch by
mistake.
3) Release the lock of the trolley stoppers at the left and right.
Note: If you use the overall feeder exchange trolley to attach the feeder bank
on the main unit of the machine, do not touch the grip
④
of the overall
feeder exchange trolley or do not impose any load on it while the
system is teaching the component pick-up position on each feeder or
while it is producing a PWB.
12 − 15
12.10 Handling the IC Collection Belt
1. Specifications
(1) Applicable components
Component type: QFP, SOP, PLCC and so on
(components recognized with the VCS)
Component size: 10 mm x 10 mm to 50 mm x 50 mm, 1.0 mm to 6.0 mm
(2) Number of ICs to be collected
5 to 19 (this number varies depending on the size of an IC)
(3) How much the belt is to be fed
15 mm to 55 mm (in increments of 5 mm): manually set the rotary switch
according to the size of an IC to be collected.
(4) Belt
Anti-static belt: width 5 mm
2. Configuration and parts identification of the IC collection belt
Figure 12.10.1 Parts identification of the IC collection belt
① Component sensor
② Stop sensor
③ IC size setting rotary switch
④ Reset switch
⑤ Power plug
⑥ ALARM signal connector
①
②
③
④
⑤
⑥
12 − 16
This unit allows the machine to collect components which are not placed on a board for
some reason without damaging them after the components are recognized with the
VCS.
Components which are placed on the component sensor ① from the head are fed
sequentially at the pitch selected with the rotary switch ③.
When the belt is full of components and the Stop sensor ② detects a component, the
main unit pauses and displays the message on the screen.
CAUTION
To avoid a risk of injury and prevent the machine from being damaged,
be sure to collect components only after detaching the IC collection belt
from the feeder bank or after you check to see if the machine stops
completely.
If you are to collect components from the IC collection belt being fixed
on the feeder bank, be sure to check to see if there is no person who
may start the machine unexpectedly.
3 Attaching and detaching the IC collection belt
(1) Place the bottom of the IC collection belt ① on the feeder bank ②.
(2) Slide the IC collection belt to align the front positioning pin ⑤ of the IC collection
belt with the fixing hole of the fixing plate ③. Align the lock holder ⑦ with the
V-shaped groove of the lock shaft ⑥, then push the lock holder until it becomes
in contact with the fixing plate ③. Connect the power plug ⑧ of the IC
collection belt to the jack ⑨ of the main unit, and the ALARM signal connector
⑩ to the relay cable.
Note: Check to see if the IC collection does not float nor be tilted.
(3) To detach the IC collection belt,
pull the IC collection belt ①
toward the rear while pulling the
lever of the lock holder ⑦ to
detach it.
Figure 12.10.2 Attaching/detaching the IC collection belt
CAUTION
To avoid any accident caused by sudden activation of the machine,
turn off the power.