SIPLACE D2 规格说明书英文版 - 第30页

30 01005 Placement The SIPLACE D2 is pre- pared to place 01 005 compo- nents (0.4 mm x 0.2 mm) as standard. To do this, you simply have to implement the optional 01005 p ackage for 12-nozzle Collect & Place heads. Yo…

SIPLACE Service

SIPLACE Overall Line

Effectiveness (OLE)

All around the world,

SIPLACE Service offers a

comprehensive portfolio of

services to help SIPLACE

customers optimize their

overall line effectiveness

(OLE) - in other words, to

optimize the productivity and

thus the profitability of their

line. To ensure this, the

important factors that affect

production - equipment,

employees and processes -

must interact perfectly. The

SIPLACE Service team

helps SIPLACE customers to

do this, backed up with over

20 years' experience in the

field of SMT production. The

available services can be

combined to create solutions

for individual customer

requirements.

Assets

It is extremely important to

keep placement systems

(Assets) in optimum condi-

tion to ensure that production

runs smoothly. Professional

SIPLACE services create the

ideal conditions for this.

The available services

include the following: Instal-

lation and commissioning,

maintenance, calibration and

restoration of machine

capability conditions,

machine status certificates,

hotline support, technical

service and services associ-

ated with upgrading and

extending existing systems.

People

The motivation and technical

skills of production em-

pollees (People) are at least

as important as the condition

of the equipment, however.

SIPLACE can provide a wide

range of training courses -

from the basic principles of

operator training through to

in-depth courses for experts.

A knowledge gap analysis

will be carried out to tailor

training programs to specific

needs. All SIPLACE training

courses can be held either in

one of 14 SIPLACE Training

Centers worldwide or on site

at the production facility

(Mobile Classroom).

Processes

Production processes (Pro-

cesses) have to be repeat-

edly examined on the test

bench and matched to

changing conditions in order

to guarantee optimum pro-

ductivity in a production facil-

ity. SIPLACE experts will

analyze production pro-

cesses on site with the cus-

tomer, identify potentials,

recommend improvements

and help SIPLACE custom-

ers to implement them. If

necessary, we can also pro-

vide special solutions for

placement problems (noz-

zles and grippers). This will

provide a lasting boost to the

efficiency of a production

facility.

Assets

Installation &

Commissioning

Maintenance Support

Upgrades &

Options

People

SIPLACE Knowl-

edge Gap Analysis

SIPLACE Training Process Training

Processes

Customization

Services

Performance

Services

01005 Placement

The SIPLACE D2 is pre-

pared to place 01005 compo-

nents (0.4 mm x 0.2 mm) as

standard. To do this, you

simply have to implement the

optional 01005 package for

12-nozzle Collect&Place

heads. You can then easily

process even the tiniest com-

ponents currently available

with no drop in output.

For 01005 placement you will

need station software ver-

sion 604.01 and SIPLACE

Pro 5.0 (or a later version).

This will also improve the

recognition capability at the

associated nozzles.

The 01005 package for the

SIPLACE D-series contains

the following components:

• Sleeves for placement

with low placement forces

(3x)

• High-resolution camera,

type 38

• Special type 905 nozzles

designed for 01005 place-

ment (12 x)

There are also special

S-feeder modules available

for 01005 placement. These

optimize pick-up by ensuring

the ideal feeding conditions.

As a rule with 01005 place-

ment, a finely tuned overall

01005 process is the basic

requirement if you want to

achieve excellent results. All

the process parameters must

be optimized. The SIPLACE

team will be pleased to

advise you on how to do this.

01005 measurement

results and ambient condi-

tions

Dpm values and pick-up

rates for 01005 placement

are highly dependent on the

measuring conditions, so it is

important to specify them

with the corresponding ambi-

ent conditions. Ask your local

SIPLACE dealer for exam-

ples and the associated con-

ditions.

Maximum Quality in Production

The SIPLACE D2 not only

provides market-leading

machine quality; it also guar-

antees maximum product

quality through a combina-

tion of the following features:

100% placement process

control

The SIPLACE D2 has vari-

ous control mechanisms as

standard that guarantee

maximum placement reliabil-

ity. For example, sensors

check whether the compo-

nent was picked up or set

down correctly. The force

measurement also checks

the specified component set-

down forces and compen-

sates for differences in

height during pick-up and

any bumps on the PCB dur-

ing placement.

Digital vision inspection

The digital SIPLACE vision

system guarantees

extremely fast and reliable

component recognition,

while being very simple to

use. The system identifies

each individual component

from its shape and color.

Using different illumination

and brightness levels, every

component shape can be

easily detected. The system

also stores images of the

components, known as

"vision dumps". These show

which components were

rejected. As a result, errors

can be detected earlier when

introducing new products,

thus increasing process reli-

ability. The vision dumps

also provide good negotia-

tion tools if defective compo-

nents are supplied.

Intelligent software for

setup verification

The SIPLACE D2 set-ups

are verified on the compo-

nent roll with reference to the

barcode scanner. This helps

to avoid set-up errors.

Automatic optical

inspection

Finally, with SIPLACE OS,

the SIPLACE team is offering

an AOI (Automatic Optical

Inspection) device that

checks the products and sig-

nals errors to the placement

machine.

This network of tests consid-

erably lowers dpm rates and

increases the first pass yield.

Quality values for the SIPLACE D2

Pickup rate 99.95%

a) Based on average values from evaluations

Dpm rate 5 dpm