SIPLACE D2 规格说明书英文版 - 第31页

31 Maximum Quality in Production The SIPLACE D2 not only provides m arket-lead ing machine quality; it also guar- antees maximum prod uct quality throug h a combina - tion of the following features: 100% placement proces…

01005 Placement

The SIPLACE D2 is pre-

pared to place 01005 compo-

nents (0.4 mm x 0.2 mm) as

standard. To do this, you

simply have to implement the

optional 01005 package for

12-nozzle Collect&Place

heads. You can then easily

process even the tiniest com-

ponents currently available

with no drop in output.

For 01005 placement you will

need station software ver-

sion 604.01 and SIPLACE

Pro 5.0 (or a later version).

This will also improve the

recognition capability at the

associated nozzles.

The 01005 package for the

SIPLACE D-series contains

the following components:

• Sleeves for placement

with low placement forces

(3x)

• High-resolution camera,

type 38

• Special type 905 nozzles

designed for 01005 place-

ment (12 x)

There are also special

S-feeder modules available

for 01005 placement. These

optimize pick-up by ensuring

the ideal feeding conditions.

As a rule with 01005 place-

ment, a finely tuned overall

01005 process is the basic

requirement if you want to

achieve excellent results. All

the process parameters must

be optimized. The SIPLACE

team will be pleased to

advise you on how to do this.

01005 measurement

results and ambient condi-

tions

Dpm values and pick-up

rates for 01005 placement

are highly dependent on the

measuring conditions, so it is

important to specify them

with the corresponding ambi-

ent conditions. Ask your local

SIPLACE dealer for exam-

ples and the associated con-

ditions.

Maximum Quality in Production

The SIPLACE D2 not only

provides market-leading

machine quality; it also guar-

antees maximum product

quality through a combina-

tion of the following features:

100% placement process

control

The SIPLACE D2 has vari-

ous control mechanisms as

standard that guarantee

maximum placement reliabil-

ity. For example, sensors

check whether the compo-

nent was picked up or set

down correctly. The force

measurement also checks

the specified component set-

down forces and compen-

sates for differences in

height during pick-up and

any bumps on the PCB dur-

ing placement.

Digital vision inspection

The digital SIPLACE vision

system guarantees

extremely fast and reliable

component recognition,

while being very simple to

use. The system identifies

each individual component

from its shape and color.

Using different illumination

and brightness levels, every

component shape can be

easily detected. The system

also stores images of the

components, known as

"vision dumps". These show

which components were

rejected. As a result, errors

can be detected earlier when

introducing new products,

thus increasing process reli-

ability. The vision dumps

also provide good negotia-

tion tools if defective compo-

nents are supplied.

Intelligent software for

setup verification

The SIPLACE D2 set-ups

are verified on the compo-

nent roll with reference to the

barcode scanner. This helps

to avoid set-up errors.

Automatic optical

inspection

Finally, with SIPLACE OS,

the SIPLACE team is offering

an AOI (Automatic Optical

Inspection) device that

checks the products and sig-

nals errors to the placement

machine.

This network of tests consid-

erably lowers dpm rates and

increases the first pass yield.

Quality values for the SIPLACE D2

Pickup rate 99.95%

a) Based on average values from evaluations

Dpm rate 5 dpm

Technical Data

Electrical Ratings and Compressed Air Supply

Electrical ratings

Supply voltage 3 x 200 VAC ± 5 %; 50/60 Hz (Japanese version)

3 x 208 VAC ± 5 %; 50/60 Hz (U.S.A. version)

3 x 230 VAC ± 5 %; 50/60 Hz

3 x 380 VAC ± 5 %; 50/60 Hz

3 x 400 VAC ± 5 %; 50/60 Hz (European version)

3 x 415 VAC ± 5 %; 50/60 Hz

Fuses 3 x 16 A (3 x 200 VAC / 3 x 208 VAC / 3 x 230 VAC /

3 x 380 VAC / 3 x 400 VAC / 3 x 415 VAC)

Nominal apparent power 2 - 3 kVA

Rated current consumption 3 - 5 A / 3 x 400 VAC

Compressed air supply

Compressed air ratings

min

max

0.55 MPa = 5.5 bar

1.0 MPa = 10 bar

Compressed air connection R 3/4" internal thread (pipe thread) with

1/2" hose connector

Compressed air consumption with 2 tape

cutters and 2 C&P heads

a) Under normal atmospheric conditions at 20°C and 1013 hPa

485 Nl/min

205 Nl/min with vacuum pump

Operating pressure 0.52 MPa ± 0.01 MPa (5.2 bar ± 0.1 bar)

Compressed air specification

Particle size 5 µm ISO class 3

Particle density 5 mg/m³ ISO class 3

Maximum oil content 0,01 mg/m³ ISO class 1

Pressure dewpoint + 3°C ISO class 4