196396 Iss 2 Nov 2015 - Semi Appendix Manual - 第65页

PREVENTIVE MAINTENANCE CLEANING AND LUBRICATION 28.4 Technical Reference Manual Chapter Issue 5, Aug 14 CLEANING AND LUBRICA TION MANDATORY TOXIC CHEMICALS MAY BE PRESENT. SAFETY GL OVES MUS T BE WORN. MANDATORY TOXIC CH…

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PREVENTIVE MAINTENANCE
ASM PART NUMBERS
Chapter Issue 5, Aug 14 Technical Reference Manual 28.3
ASM PART NUMBERS
Cleansing and
Lubrication
Lubrication Chart
Vacuum Filters
Description Part Number
IPA Impregnated Wipes 115806
IPA Impregnated Swabs 115846
THK AFB Grease 141146
Aeroshell 5 Grease 115290
Light Grease 120011
Light Oil 120008
Module Description Part Number (Lubricant)
Camera X and Y Linear Bearing Guide Rails 141146
Omni Track Bearings 120011
Paste Dispenser Linear Bearing Guide Rail 141146
Print Carriage Linear Bearing Guide Rails 141146
ProFlow Linear Bearing Guide Rails 141146
Rail System Linear Bearing Guide Rails 141146
Rising Table Ballscrew 141146
Screen Actuator Bearings 120011
Screen Actuator Striker Plates 120011
Squeegee Spindle Shafts 141146
Squeegee Leadscrews and Supernuts 115290
Transport Rail Ballscrews 141146
TRS Pull Down Forks 120011
Description Part Number
VF35i Carbon Filter 173357
VF35i Standard Pre-Filter 173358
VF35i HEPA Pre-Filter (cleanroom use) 173359
VF35i Filter Kit (1 X 173357 and 1 X 173358) 173373
VF35i Filter Kit (1 X 173357 and 1 X 173359) 173374
PREVENTIVE MAINTENANCE
CLEANING AND LUBRICATION
28.4 Technical Reference Manual Chapter Issue 5, Aug 14
CLEANING AND LUBRICATION
MANDATORY
TOXIC CHEMICALS MAY BE PRESENT. SAFETY GLOVES MUST BE WORN.
MANDATORY
TOXIC CHEMICALS MAY BE PRESENT. EYE PROTECTION MUST BE WORN.
Linear Bearings
and Guide Rails
All linear bearing blocks, fitted to the machine, are greased for life and require
no greasing although a grease nipple may be fitted.
The linear bearing guide rails require no maintenance unless they become
contaminated. In the event of contamination, carry out the following procedure:
1. Clean the linear bearing guide rail using a plastic spatula.
2. Remove any build up of grease around the linear bearing block.
3. Apply a very thin coating of THK AFB grease (part No 141146) along the
whole length of the guide rail using a cloth.
4. Ensure that the three exposed faces are greased to prevent surface rust.
5. Remove any surplus grease using the cloth ensuring that there is no build
up of grease near the linear bearing block.
For locations of linear bearings, refer to the table below:
Rising Table and
Transport Rail
Ballscrews
The rising table and transport rail ballscrew bearing blocks are greased for life
and require no greasing.
The rising table and transport rail ballscrews require no maintenance unless
they become contaminated. In the event of contamination, carry out the
following procedure:
1. Clean the ballscrew using a plastic spatula.
2. Remove any build up of grease around the ballscrew bearing block.
3. Apply a very thin coating of THK AFB grease (part No 141146) along the
whole length of the ballscrew using a cloth.
4. Using the cloth, remove any surplus grease near the ballscrew bearing
blocks.
Location Linear Bearing Guide Rails Linear Bearing Blocks
Camera 3 (2 Y and 1 X) 5
Paste Dispenser 1 1
Print Carriage 2 3
Rising Table 2 4
Transport Rails 6 6
Underscreen Cleaner Uses the 2 Camera Y Rails 2
PREVENTIVE MAINTENANCE
CLEANING AND LUBRICATION
Chapter Issue 5, Aug 14 Technical Reference Manual 28.5
TRS Pull Down
Forks
The pull down forks are scheduled in for inspection, cleaning and greasing on
a six monthly basis.
Only a small amount of grease needs to be applied to the grooved area that
engages the pull down cylinder cap and to an equivalent area at the base of the
fork.
Once applied, the system should be cycled to allow the dynamic distribution of
the grease and at the end of the cycle, any excess (grease that has spread away
from the applied areas) should be removed.
Light grease p/n 120011 should be used.