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Service Work Gantries 3.3.8 Replacing the Trailing Cable 112 Service Manua l SIPLACE X Series Preparing the T railing Cable Handling and overview of gauge The trailing cable is supplied as a complete assembly. The pneum …
Service Work
3.3.8 Replacing the Trailing Cable Gantries
Service Manual SIPLACE X Series 111
3.3.8.7
3.3.8.7 Replacing the Trailing Cable (IGUS) for D3/X4I/X Series from B-079 [03021065-xx]
Replacing the Trailing Cable (IGUS) for D3/X4I/X Series from B-079 [03021065-xx]
Introduction
Parts
▪ For SIPLACE X series machines with serial numbers from B-079 (version 1):
– Trailing cable, digital 1P - for placement area (PA) with 1 gantry: [03022236S01]
– Trailing cable, digital 2P U - for PA with 2 gantries, gantry 3 or 1: [03022237S01]
– Trailing cable, digital 2P G - for PA with 2 gantries, gantry 2 or 4: [03021065S01]
▪ For SIPLACE X series machines with serial numbers after B-079 (version 2):
– Trailing cable, digital 1P - for placement area (PA) with 1 gantry: [03050655Sxx]
– Trailing cable, digital 2P U - for PA with 2 gantries, gantry 3 or 1: [03050817Sxx]
– Trailing cable, digital 2P G - for PA with 2 gantries, gantry 2 or 4: [03050934Sxx]
▪ For SIPLACE X4I machines:
– Trailing cable, digital 2P U - for PA with 2 gantries, gantry 3 or 1: [03050817Sxx]
– Trailing cable SIPLACE X4i 2P G - for PA [03051596-xx], gantry 2 or 4: [03051596Sxx]
▪ Hose pliers for cutting the pneumatic hose
▪ Hose unlocking tool [03047090-xx]
▪ Pipe/hose cutters [00381443-01]
▪ Retrofitting guide for vacuum pump - if required - [00195089-01]:
▪ Locking varnish Loctite 241 [02101037-01]
The following auxiliary tools are included with trailing cable which have an S number:
▪ Gauge for trailing cable gantry 1+3 X-Series [00383029-01]
▪ Gauge for trailing cable gantry 2+4 X-Series [00383057-01]
▪ Scale for trailing cable X4I [00383057-xx]
▪ Edding marker, white [00382740-01]
▪ Press-fit connection QS-6 [03049770-01]
Preparation
In accordance with your machine's configuration, you will need to remove the relevant modules, covers
and cover plates before you can dismantle the trailing cable.
► Where necessary, remove the cover plates from the gantry trailing cable. Mark their exact position
to ensure correct replacement later.
► Remove the top central cover from the SIPLACE machine.
► Remove the upright covers over the trailing interface gantry, so that you can reach the trailing cable.
NOTICE
Old and new trailing cables
If the old trailing cable is replaced with a new trailing cable version, you will also need to replace
the hotlink card and the Vision board spread spectrum. These are not included in the spare
parts sets and need to be ordered separately!
The new trailing cable is installed after machine serial number B79 as version 2.
Service Work
Gantries 3.3.8 Replacing the Trailing Cable
112 Service Manual SIPLACE X Series
Preparing the Trailing Cable
Handling and overview of gauge
The trailing cable is supplied as a complete assembly.
The pneumatic hoses need to be shortened to the exact length of the distance to the pneumatic distrib-
utor on the head mount and in the machine. Use the gauge to help you with this. The existing pneumatic
hoses, which are run in the machine, need to be cut through and connected to the trailing cable at the
exact position, with the help of hose couplings [03049770-01] provided.
There are two gauges available, for the different gantries.
▪ Gauge for trailing cable gantry 1+3 X-Series [00383029-01]
▪ Gauge for trailing cable gantry 2+4 X-Series [00383057-01]
▪ Only for the rotated gantry 2+4 for SIPLACE X4i:
Gauge for trailing cable SIPLACE X4i 2P G [03063762-01]
► Observe the designation for the respective gantry on the gauge (1) (gantry 1+3 or gantry 2+4). Se-
lect the correct gauge.
► Place the stopper edge (3) of the gauge (see mark labeled edge for clamp X+ Y on the gauge) at the
edge of the clamping plate (2) for the X trailing cable.
The gauges are labeled to ensure correct handling.
1. Stopper edge for clamp X and Y: this side of the
gauge must be attached to the respective trailing ca-
ble clamp.
2. Machine inside: this side of the gauge must point to
the inside of the machine.
3. Gauge designations
4. X hose: this is where you see the seven drillings for
the X hose markings.
5. Y hose: this is where you see the seven drillings for
the Y hose markings.
Shortening X hoses at the X trailing cable clamp (to the
pneumatic distributor at the head mount)
1. Gauge for shortening the hoses
2. X trailing cable clamp
3. Stopper edge (gauge at clamp)
4. Hose marking
Service Work
3.3.8 Replacing the Trailing Cable Gantries
Service Manual SIPLACE X Series 113
► Mark the pneumatic hoses through the holes (4) in the gauge. Observe the position labeled X hose.
► Use the hose pliers to cut the pneumatic hoses at the marked position. The pneumatic hoses can
now be run inside the pneumatic distributor, with the correct curvature.
► Observe the designation for the respective gantry on the gauge (1) (gantry 1+3 or gantry 2+4). Se-
lect the correct gauge.
► Place the stopper edge (2) of the gauge (see mark labeled edge for clamp X +Y on the gauge) at the
edge of the clamp for the Y axis.
► Mark the pneumatic hoses through the holes (3) in the gauge.
► Use the hose pliers to cut the pneumatic hoses at the marked position. The pneumatic hoses should
now have the correct length and can be connected to the severed pneumatic hoses in the machine
base.
CAUTION
Mark the correct position!
► Observe the position labeled X hose.
► Observe the position marked machine inside on the gauge.
Shortening the Y hoses to the pneumatic distributor in the
machine base
1. Gauge for shortening the hoses
2. Stopper edge at the machine base clamp
3. Hose marking
CAUTION
Mark the correct position!
► Observe the position labeled Y hose.
► To ensure that they have the correct length, cut the pneumatic hoses at the marking labeled
"Y hose". If the pneumatic hoses are cut too short, you will have to discard the entire trail-
ing cable.