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Service Work 3.3.8 Replacing the Trailing Cable Gantries Service Manual SIPLACE X Series 99 IGUS trailing cable for X4I/X series version 2 after machine se rial number B-079 Depending on the arra ngement of gantries, the…

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Service Work
Gantries 3.3.8 Replacing the Trailing Cable
98 Service Manual SIPLACE X Series
3.3.8.3
3.3.8.3 Overview of SIPLACE X4I/X Series Variants
Overview of SIPLACE X4I/X Series Variants
X series trailing cable up to machine serial number B-078
Depending on the arrangement of gantries, there are three different trailing cable types available for
SIPLACE X series machines.
▪ Trailing cable for X series machines in a placement area with one gantry:
X2 gantry 1/3, X3 gantry 3
– [03015419-03] Trailing cable digital 1P
▪ Trailing cable for X series machines in a placement area with two gantries and an uneven number:
X3 gantry 1 and X4 gantry 1/3
– [03002306-03] Trailing cable digital 2P U
▪ Trailing cable for X series machines in a placement area with two gantries and an even number:
X3 gantry 4 and X4 gantry 2/4
– [03003199-03] Trailing cable digital 2P G
IGUS trailing cable for X4I/X series version 1 from machine serial number B-079
Depending on the arrangement of gantries, there are three different trailing cable types available for
SIPLACE X series machines.
▪ Trailing cable for X series machines with one gantry:
X2 gantry 1/3, X3 gantry 3
– [03022236S02] Trailing cable digital 1P
▪ Trailing cable for X series machines in a placement area with two gantries and an uneven number:
X3 gantry 1 and X4 gantry 3
– [03022237S02] Trailing cable digital 2P U
▪ Trailing cable for X series machines in a placement area with two gantries and an even number:
X3 gantry 4 and X4 gantry 2/4
– [03021065S02] Trailing cable digital 2P G
CAUTION
Conversion to a new trailing cable
Some of the machines up to number B-078 have been converted to accommodate the new trail-
ing cable from number B-079.
► Before ordering the trailing cable, please compare the item numbers on your current ma-
chine.
► The conversion of a customer machine involves significant costs and is only possible at the
SIPLACE headquarters.
NOTICE
No downwards compatibility
These versions of the trailing cable can not be used with SIPLACE X series machines up to
machine number B-078
Service Work
3.3.8 Replacing the Trailing Cable Gantries
Service Manual SIPLACE X Series 99
IGUS trailing cable for X4I/X series version 2 after machine serial number B-079
Depending on the arrangement of gantries, the following trailing cable types are available for SIPLACE
X series machines.
▪ Trailing cable for X series machines with one gantry:
X2 gantry 1/3, X3 gantry 3
– [03050655Sxx] Trailing cable digital 1P
▪ Trailing cable for X series and X4I machines in a placement area with two gantries and an uneven
number:
X3 gantry 1 and X4/X4I gantry 1/3
– [03050817-xx] Trailing cable SIPLACE X series 2P U
▪ Trailing cable for X series machines in a placement area with two gantries and an even number:
X3 gantry 4 and X4 gantry 2/4
– [03050934Sxx] Trailing cable digital 2P G
▪ Trailing cable for X4I machines in a placement area with two gantries and an even number (rotated
gantry):
X4I gantry 2/4
– For SIPLACE X4I only: [03051596-01] Trailing cable SIPLACE X4i 2P G
3.3.8.4
3.3.8.4 Handling the Hose Unlocking Tool [03047090-xx]
Handling the Hose Unlocking Tool [03047090-xx]
Due to the poor access to the pneumatic distributor, we recommend using an unlocking tool.
With the help of the hose unlocking tool [03047090-xx] you can open the unlocking ring (blue here) for
the compressed air connection. This enables you to remove both the hoses and the dummy plugs This
enables you to remove both the hoses and the dummy plugs (additional tool included in set).
NOTICE
Backwards compatibility
This version of the trailing cable is only backwards compatible if you also replace the hotlink
card [03054633-01] and the Vision board spread spectrum [03054634-01] and then only with
versions from B-079 up to now. Machines before B-079 can not be upgraded.
From version B-1071 onwards the hotlink card and the Vision board spread spectrum are no
longer necessary.
► Use the pipe-shaped tool (1) to open the unlocking
ring.
► Carefully pull the hose out of the compressed air con-
nection. The diagram shows the removal of a dum-
my plug (2), not a hose.
Service Work
Gantries 3.3.8 Replacing the Trailing Cable
100 Service Manual SIPLACE X Series
3.3.8.5
3.3.8.5 Replacing the HF Trailing Cable 03039709-xx]]
Replacing the HF Trailing Cable 03039709-xx]]
Parts
▪ Trailing cable, analog 1P [03039706-01]
▪ Trailing cable, analog 2P U [03038708-01]
▪ Trailing cable, analog 2P G [03039709-01]
▪ Hose pliers for cutting the pneumatic hose
▪ Pipe/hose cutters [00381443-01]
▪ Hose unlocking tool [03047090-xx]
▪ Locking varnish Loctite 241 [02101037-01]
Preparation
The trailing cable is supplied as a complete assembly. In accordance with your machine's configuration,
you will need to remove the relevant modules, covers and cover plates before you can dismantle the
trailing cable.
► Where necessary, remove the cover plates from the gantry trailing cable. Mark their exact position
to ensure correct replacement later.
► Remove the top central cover from the SIPLACE machine.
► Remove the upright EMC plates, so that you can reach the trailing cable.
See also
3.3.8.5.4 Conversion for SIPLACE HF up to A 219 [ ➙ 105]
Overview
► The flat ribbon cables are run from the head
board (1), via the trailing cable console (2) and the
power track chain (3) to the gantry interface (7) and
the trailing cable interface gantry (4).
► The pneumatic hoses are fed from the pneumatic
distributor (6), via the trailing cable console (2) and
the power track chain (3) to the gantry distributor (5) .