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Service Work 3.8.1 Replacing the COT Inse rt Assembly [03000811-xx] COT Insert HF R2 Service Manual SIPLACE X Series 203 Location COT insert Designator / Cable Basic Machi ne Plug / Cable 1 Power supply 03001288 X111 030…

Service Work

COT Insert HF R2 3.8.1 Replacing the COT Insert Assembly [03000811-xx]

202 Service Manual SIPLACE X Series

3.8

3.8 COT Insert HF R2

COT Insert HF R2

3.8.1

3.8.1 Replacing the COT Insert Assembly [03000811-xx]

Replacing the COT Insert Assembly [03000811-xx]

Remove the safety cover.

Removing the COT insert

► Open the cable duct in which all connections cables and compressed air hoses have been run.

► Carefully pull these cables and hoses out through the opening in the machine base, until you can

access all the press-fit connections.

► Mark the allocation of all press-fit connections so that you can restore the connections later, with the

new cables.

► The following table shows the plugs and cables for each location:

► Remove the cover for the press-fit connections (3).

► Remove the screws (1) / (2) on the safety cover.

► Unplug the press-fit connections (1) and disconnect

the ground cable. Please see the table below for plug

and cable allocation details.

► Pull out the safety cover (2).

► Disconnect the compressed air hose for the COT in-

sert.

► Seal the hose with a plug.

Connector Cable

X2*h [03006857]-W2

X120 [03005794]

X1*h [03006857]-W3

X118 [03003973]

X119 [03003974]

Service Work

3.8.1 Replacing the COT Insert Assembly [03000811-xx] COT Insert HF R2

Service Manual SIPLACE X Series 203

Location COT insert

Designator / Cable

Basic Machine

Plug / Cable

1 Power supply 03001288 X111 03002491

Signaling 03006857 X112 03002541

Security 03006858 X113 03002542

Nozzle changer 03001295 X114 03002543

CAN-IN 03006856 X115 03010051

CAN-Out 03006856 X116 03010050

2 Power supply 03001288 X121 03002492

Signaling 03006857 X122 03002530

Security 03006858 X123 03002531

Nozzle changer 03001295 X124 03002532

CAN-IN 03006856 X125 03010053

CAN-Out 03006856 X126 03010054

3 Power supply 03001288 X131 03002493

Signaling 03006857 X132 03002534

Security 03006858 X133 03002535

Nozzle changer 03001295 X134 03002536

CAN-IN 03006856 X135 03010056

CAN-Out 03006856 X136 03010057

4 Power supply 03001288 X141 03002494

Signaling 03006857 X142 03002546

Security 03006858 X143 03002547

Nozzle changer 03001295 X144 03002548

CAN-IN 03006856 X145 03010051

CAN-Out 03006856 X146 03010052

CAUTION!

Heavy machine part!

The COT insert is heavy. You will need to enlist the help

of a second strong person to help you lift it out.

► Loosen the screws fastening the COT insert (1).

► Loosen the fitting screw (2) on the inside of the ma-

chine.

► Lift the complete COT insert out of the machine and

place it on a suitable surface (four wooden blocks

etc.).

► Make sure that you do not damage any valves, con-

nection cables, hoses etc.

► Fit the new COT insert and reconnect all cables.

► Run the cables and hoses through the opening in the

machine base.

Service Work

COT Insert HF R2 3.8.2 Replacing the Cable Tree and ODU Connector [03006855-xx]

204 Service Manual SIPLACE X Series

3.8.2

3.8.2 Replacing the Cable Tree and ODU Connector [03006855-xx]

Replacing the Cable Tree and ODU Connector [03006855-xx]

Overview

1. ODU connector with cable tree

2. Cover

3. Centering bar

► Remove the complete COT insert from the machine

and place it on a suitable surface.

► Remove the slider (5) on the ODU connector (1).

► Loosen the screws fastening the covers (2) and re-

move the covers (2).

► Loosen the screws fastening (4) the centering bar (3).

► Remove the centering bar (3).

► Loosen the fastening screws on the ODU connector

(1).

► Unthread and then disconnect the electrical and com-

pressed air connection cables (2).

► Remove any cable ties and the spiral hose..

► Note how the cables are run.

CAUTION!

Check how the cables are run!

Make sure that the cables attached to the ODU connector

are not under strain!

► Install the new ODU connector (1) and reconnect to

the electrical and compressed air systems.

► Run the cables and hoses, using the spiral hose and

cable ties.

► Fit the centering bar (3), the covers (4) and the slider

(5).