00194440-10_SM_X-Series_Customer_en - 第3页

Contents Service Manual SIPLACE X Series 3 T a b le o f C o n t e n t s 1 Introduction 11 1.1 Safety Instructions 11 1.1.1 Conventions for the u se of safety instructions 11 1.1.2 Safety Instructions for Wo rking with St…

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Copyright © ASM Assembly Systems Technical data subject to change
ASM Assembly Systems GmbH & Co. KG
Rupert-Mayer-Strasse 44
81379 München
Germany
Item no.: 00194440-10
www.siplace.com Printed by ASM Assembly Systems
Contents
Service Manual SIPLACE X Series 3
Table of Contents
1 Introduction 11
1.1 Safety Instructions 11
1.1.1 Conventions for the use of safety instructions 11
1.1.2 Safety Instructions for Working with Strong Magnetic Fields12
1.1.3 Safety Instructions for the Power Supply 12
1.1.4 Safety Instructions for the Compressed Air Supply 13
1.1.5 Safety Instructions for Work on the Cutting Device 13
1.1.6 Safety Instructions for the Gantry 13
1.1.7 Safety Instructions on Hazardous Materials 13
1.1.8 Laser Classification 14
1.1.8.1 Laser Class 1 14
1.1.8.2 Laser Class 1M 14
1.1.8.3 Laser class 2 14
1.2 Preparatory Work... 15
1.3 Other Instructions 17
1.3.1 Environmentally-Friendly Disposal of Materials and Components 17
1.3.2 Use of Original SIPLACE Accessories and Spare Parts 17
1.3.3 Information About This Service Manual 17
1.3.4 ESD Guidelines 17
1.3.4.1 Definition of ESD 17
1.3.4.2 Important Measures to Protect Against Static Charging 17
1.3.4.3 Handling ESD Modules 18
1.3.4.4 Measurements and Modifications to ESD Modules 18
1.3.4.5 Dispatching ESD Modules 18
1.3.5 Validity of Document 18
1.3.6 Release History 19
1.3.7 SIPLACE on the World Wide Web (WWW) 20
1.4 Staff Qualifications and Training 20
1.5 Abbreviations 21
2 Overview of the Modules 23
2.1 Serial Number of Module 24
2.2 Electrical System 24
2.2.1 Axis Units 25
2.2.1.1 Axis Controller 25
2.2.1.2 A363 - Axis Cards for X Machine Types and Head Modularity26
2.2.1.3 A364 - Axis Cards for X Machine Types and Head Modularity27
2.2.1.4 Servo Amplifier TBS .. and SDS ... 28
2.2.1.5 Overview of Axis Unit 29
2.2.1.6 Servo Positions X Series 29
2.2.1.7 Positions of Servo Cards for SIPLACE X Series and X4I 30
2.2.1.8 Example for Axis Unit A363 (X Series to Ma. No. B-335) 30
2.2.1.9 Example for Axis Unit A364 31
2.2.2 Computer Unit [03002110-xx] 32
2.2.3 Computer Unit with BoxPC 33
2.2.4 Power Supply [00354626-xx] 34
2.2.5 Main Distributor 34
2.2.5.1 Main distributor (X series up to Ma. No. B325) 34
2.2.5.2 Main distributor (X series from Ma. No. B326) 35
2.2.6 Subdistributor 36
2.2.6.1 Subdistributor (X series up to Ma. No. B325) 36
2.2.6.2 Subdistributor (X Series from Ma. No. B326) 36
2.3 Gantries 37
2.4 Modular PCB Conveyor System 38
Contents
4 Service Manual SIPLACE X Series
2.4.1 Single Conveyor 38
2.4.2 Dual Conveyor System 38
2.4.3 Quad Lane Conveyor 39
2.4.4 Lifting Table 39
2.4.5 Width Adjustment 40
2.5 Overview of CPP Head 40
2.6 C&P20/A/M Head Overview 41
2.7 C&P6/12 Head - DLM2, DLM3 41
2.8 Overview of TwinHead 42
2.9 C&P20 Nozzle Changer 42
2.10 X Series Docking Unit 43
2.11 HF R2 Docking Unit 44
2.12 Cutter 44
2.13 X Series Component Changeover Table 45
2.14 HF R2 Component Changeover Table 45
2.15 Pneumatic Unit 46
2.16 Docking Station for X Series Component Changeover Table 47
3 Service Work 49
3.1 Electrics and Control 49
3.1.1 Measuring Voltages at the Power Supply Unit [00354626-xx] 49
3.1.2 Configuring the Input Voltage at the Inrush Current Limitation Board 52
3.1.3 Replacing the Motor Circuit Breaker with Motor Protection Tripping Unit 53
3.1.3.1 Replacing the Motor Circuit Breaker PKZ2 [00342494-xx] 53
3.1.3.2 Replacing the Motor Protection Tripping Unit (PKZ 2) 54
3.1.3.3 Replacing the Motor Circuit Breaker PKE32/XTU-32 [03098183-xx] 56
3.1.4 Replacing the Axis Unit with Adapter Cable (X, D Series) 58
3.1.5 Replacing the Axis Unit Assemblies [00353054-xx] 62
3.1.5.1 Overview of Axis Unit (with A363) [00353054-xx] 63
3.1.5.2 Overview of Axis Unit (with A364) 64
3.1.6 Replacing the Computer Unit Assemblies 65
3.1.6.1 Computer Unit [03002110-xx] 65
3.1.6.2 Computer Unit with BoxPC 66
3.1.7 Replacing the Vision DC/DC Converter [03002280-xx] 67
3.1.8 Replacing the CAN Input/Output Module [00355051-xx] 68
3.1.9 LED Assignment on the Subdistributor 69
3.1.9.1 I/O Module, Subdistributor (Inputs) [old: 03010005-05] 69
3.1.9.2 I/O Module, Subdistributor (Inputs) [new: 03046226-01] 70
3.1.9.3 I/O Module for Subdistributor (Outputs) (old) 71
3.1.9.4 I/O Module for Subdistributor (Outputs) (new) 72
3.1.10 LED Assignment on the Main Distributor 73
3.1.10.1 I/O Module, Main Distributor (Inputs) [old: 03010004-04]73
3.1.10.2 I/O Module, Main Distributor (Inputs) [new from B323: 03046225-01] 74
3.1.10.3 I/O Module for Main Distributor (Outputs) (old) 75
3.1.10.4 I/O Module for Main Distributor (Outputs) (new) 76
3.1.11 Replacing the Protective Cover Switch [03020409-XX] 78
3.1.12 Replacing the Servo Amplifier [00353446-xx] 79
3.2 Pneumatic 80
3.2.1 Sealing the Screwed Connections 80
3.2.2 Manometer for Pneumatic Unit 80
3.2.3 Valve Block Connections 81
3.2.3.1 Pneumatic Unit - Version 1 [03004151-xx] 81
3.2.3.2 Pneumatic Unit - Version 2 [03038058-xx] 82
3.2.3.3 Pneumatic unit - version 3 [03060279-xx] 83