00194440-10_SM_X-Series_Customer_en - 第9页

Contents Service Manual SIPLACE X Series 9 5.4.3.1 General Notes 326 5.4.3.2 Connecting the Du al Conveyor L ifting Tables 329 5.4.4 Checking the Limit Switch Position 330 5.4.4.1 Adjusting the Li mit Switch f or Initi a…

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Contents
8 Service Manual SIPLACE X Series
5.1.4.1 Anticrash Function for the A364 260
5.1.4.2 Anticrash Monitoring for the A364 260
5.1.4.3 Error "Gantry Crash" 260
5.1.4.4 Count Error: 260
5.1.4.5 Anticrash Function 261
5.1.5 Anticrash board 262
5.1.5.1 Setting the Sensitivity of the Distance Sensor 263
5.1.5.2 Calibrating the Anticrash Board 263
5.1.5.3 Checking the Distance Sensor Function 264
5.1.5.4 Checking the Function of the Anticrash Board 265
5.1.6 Mechanical Adjustment of the Incremental Encoder 265
5.1.7 Track Signals and Zero Pulse 266
5.1.7.1 Checking the Zero Pulse Signal 266
5.1.7.2 Checking the Track Signals 269
5.2 Axis Control 271
5.2.1 Checking the X Axis Dynamics 271
5.2.1.1 Measurement Setup with SAT Box and A363 271
5.2.1.2 Measurement Setup with SAT Box and A364 272
5.2.1.3 Comparison of X Axis Travel Profiles for C&P20A, CPP and TwinHead 273
5.2.1.4 X Axis Travel Time Table, According to Placement Heads 274
5.2.1.5 Axis Control Assemblies 275
5.2.1.6 Travel Time Table for C&P20A X Axis 275
5.2.2 Checking the Y Axis Dynamics 276
5.2.2.1 Measurement Setup 276
5.2.2.2 Comparison of Y Axis Travel Profiles for C&P20A, CPP and TwinHead 276
5.2.2.3 Y Axis Travel Time Table, According to Placement Heads 277
5.2.2.4 Travel Time Table for C&P20A Y Axis 277
5.2.3 C&P6/12 278
5.2.3.1 Overview of Axis Control for Star, Z and DP Axis 278
5.2.3.2 Track Signals for Head Axes 279
5.2.3.3 Star Axis Control System 281
5.2.3.4 Axis Control of Z Axis 286
5.2.3.5 Axis Control of DP Axis 289
5.2.4 C&P20 293
5.2.4.1 Overview of Axis Control for Star, Z and DP Axis 293
5.2.4.2 Track Signals for Head Axes 295
5.2.4.3 Star Axis Control System 296
5.2.4.4 Axis Control of Z Axis 300
5.2.4.5 Axis Control of DP Axis 302
5.2.5 TwinHead 303
5.2.5.1 Overview of Axis Control for Z and D Axes 303
5.2.5.2 TwinHead Axis Track Signals 305
5.2.5.3 Axis Control of TwinHead Z Axis 307
5.2.5.4 Axis Control of TwinHead D Axis 313
5.3 Nozzle Changer Setting 316
5.3.1 Setting the Height of the Nozzle Changer for the C&P20A 316
5.3.1.1 Nozzle Reject Unit 317
5.3.2 Jumpers on the Nozzle Changer 318
5.4 Conveyor Settings 319
5.4.1 Adjusting the Tension of the Conveyor Toothed Belt 319
5.4.1.1 Belt Tension of PCB Conveyor (SIPLACE X, D3) 321
5.4.2 Setting the Fixed Conveyor Edge (SW60x) 322
5.4.2.1 General Notes 322
5.4.2.2 Conveyor Widened (For Single Conveyor Mode) 323
5.4.2.3 Connecting the Dual Conveyor Lifting Tables 324
5.4.2.4 Re-converting Single Conveyor Mode 325
5.4.2.5 Moving the Fixed Conveyor Edge for ’Extra Wide Conveyor’ 325
5.4.3 Setting the Fixed Conveyor Edge (from SW701) 326
Contents
Service Manual SIPLACE X Series 9
5.4.3.1 General Notes 326
5.4.3.2 Connecting the Dual Conveyor Lifting Tables 329
5.4.4 Checking the Limit Switch Position 330
5.4.4.1 Adjusting the Limit Switch for Initializing the Adjustment Unit 331
5.4.5 Setting the Laser Light Barrier for the Stopper Position 331
5.4.6 Board Clamping Functions 333
5.4.6.1 Setting Board Clamping 334
5.4.6.2 Setting the Board Clamping 335
5.4.7 Readjusting the Holder for the Stopper and Proximity Switch (QC) 338
5.4.8 Lifting Table Functions 339
5.4.8.1 Adjusting the Speed of the Lifting Table (SW601) 340
5.4.8.2 Adjusting the Speed of the Lifting Table (from SW602) 342
5.4.8.3 Adjusting the Speed of the Lifting Table (from SW701) 343
5.4.8.4 Setting the Lifting Table Unit [00358684-05] 344
5.4.8.5 Adjusting the Clamping of the Lifting Table 345
5.4.9 Checks After Mechanical Work on the Conveyor 346
5.5 Settings on the Component Trolley 347
5.5.1 Setting the Actuator on the Component Trolley 347
5.5.2 Component Trolley - Setting the Basic Height 347
5.5.2.1 Parts, equipment and tools 347
5.5.2.2 Adjusting the Component Trolley to the Board Transport Height 348
5.5.2.3 Adjusting the Component Trolley Height 349
5.6 Other Settings 350
5.6.1 Firmware Download Note 350
5.6.2 Checking the Firmware Function 350
5.6.3 Firmware Download (SW 70x) 351
5.6.4 Transferring the head specific data 352
5.6.4.1 Transmitting the Head-Specific Data (from SW601) 352
5.6.4.2 Transferring the Head-Specific Data (from SW701) 354
5.6.5 Calibration 355
5.6.5.1 Calibrating the Heads and Cameras 355
5.6.5.2 Calibration Procedure 356
5.6.6 DIP Switch for Camera Types 25 and 33 357
5.6.7 Installing the CAN Card Driver 358
5.6.7.1 Checking the Installed Driver Versions 358
5.6.7.2 Installing the New Driver 359
6 Description of the Circuit Boards 363
6.1 Electrics and Control 363
6.1.1 Inrush Current Limitation Board Transformer (A1) [03066830-xx] 363
6.2 Gantry 364
6.2.1 Head Adapter for TwinHead 364
6.2.2 Head Adapter for C&P20A 365
6.2.3 Head Interface C500 366
6.2.3.1 LEDs on the Head Interface 367
6.2.3.2 DIP Switches on the Head Interface 368
6.2.4 DIP Switch on the Vision Board 369
6.2.4.1 DIP Switch on the Vision Board (Digital Version 01) 369
6.2.4.2 DIP Switch on the Vision Board (Digital Version 02) 369
6.3 Conveyor 370
6.3.1 Conveyor Control TSP 301 370
6.3.1.1 Jumper Settings for TSP 301 370
6.3.1.2 Conveyor Control TSP 301 with Siemens Interface 371
6.3.1.3 LED Display on Conveyor Control TSP 301 372
6.3.1.4 Assignment Table: LEDs on the TSP 301 Conveyor Control 372
6.3.1.5 Siemens/SMEMA TSP 301 Interface Description 375
Contents
10 Service Manual SIPLACE X Series
6.4 Cutter 376
6.4.1 Control Unit on Cutter 376
6.4.2 Control Unit on Cutter (CAN Nodes) 377
6.5 COT insert 378
6.5.1 Connecting assy FCU [03059783-xx] 378
6.6 Nozzle Changers 379
6.6.1 NC main board CPx [03069324-xx] 379
6.6.2 Nozzle Changer Main Board C&P20P [03107652-xx] 380
6.7 Stationary cameras 381
6.7.1 Vision LED driver VLT 33 [03039244-xx] 381
6.7.2 Vision Control Board for IC Camera or FC Camera 382