YS100_Mainte_E - 第35页

1.3 Checking the conveyor sensor condition and operation 3-8 1.4 Checking the board clamp condition and operation 3-10 1.4.1 Checking the board clamp condition 3-10 1.4.2 Checking the board clamp operation 3-10 2. Monthl…

100%1 / 141
General Contents
Introduction
1. Contents of each chapter i
2. Maintenance list ii
Chapter 1 Maintenance
1. Maintaining machine performance 1-1
1.1 Essential conditions and working environment 1-1
1.2 Importance of periodic inspections and cleaning 1-2
2. Preparing for maintenance works 1-3
2.1 Consumable parts and replaceable parts (for repairs) 1-3
2.1.1 Consumable parts 1-3
2.1.2 Nozzles 1-6
2.1.3 Replaceable parts (for repairs) 1-9
2.2 Maintenance tools 1-10
2.2.1 Cleaning tools 1-10
2.2.2 Lubricating tools and grease 1-12
2.2.3 Special tool 1-14
2.3 Required tools 1-15
Chapter 2 Daily maintenance items
Before beginning work 2-1
1. Checking the nozzle 2-2
1.1 Check with software 2-2
1.1.1 Vacuum level when nozzle is open 2-4
1.2 Checking the nozzles visually 2-5
2. Cleaning the feeder plate 2-6
3.
Cleaning Multi-view camera protective glass (option)
2-7
Chapter 3 Periodic maintenance items
1. Weekly inspection 3-1
1.1 Inspecting and cleaning the nozzles 3-1
1.1.1 Inspecting and cleaning the slide section 3-1
1.1.2 Checking the nozzle leaf springs 3-3
1.1.3 Cleaning the nozzle tip 3-4
1.2 Cleaning and lubricating the gripper nozzle (option) 3-6
1.2.1 Inspecting the gripper nozzle 3-6
1.2.2 Cleaning and lubricating the gripper nozzle 3-6
EML117C200
1.3 Checking the conveyor sensor condition and operation 3-8
1.4 Checking the board clamp condition and operation 3-10
1.4.1 Checking the board clamp condition 3-10
1.4.2 Checking the board clamp operation 3-10
2. Monthly inspection 3-11
2.1 Cleaning the nozzle air path 3-11
2.2 Cleaning FNC nozzles 3-12
2.2.1 Removing FNC nozzle assembly 3-12
2.2.2 Cleaning the FNC nozzle assembly 3-14
2.2.3 Cleaning the FNC locate pin 3-18
2.2.4 Reassembling the FNC nozzle assembly 3-19
2.3 Inspecting ball screws and guides of each axis 3-22
3. Two-month inspection 3-23
3.1 Cleaning and greasing the X and Y axis 3-23
3.1.1 Cleaning and greasing the X and Y axis ball screws 3-23
3.1.2 Cleaning and greasing the X, Y and W axes guides 3-25
3.2 Cleaning and greasing the push-up axis (PU axis) 3-26
3.3 Inspecting the board conveyor unit 3-28
3.3.1 Inspecting and cleaning the conveyor belt 3-28
4. Three-month inspection 3-32
4.1 Cleaning and replacing the ejector filter 3-32
4.2 Checking the ejector vacuum pressure 3-33
4.3 Operation check of head blow valve and cleaning blow valve 3-34
4.4 Cleaning the inside of the spline shaft 3-36
4.4.1 Cleaning the inside of the spline shaft 3-36
4.4.2 Checking the negative pressure 3-38
4.5 Checking spline shaft operation 3-39
4.5.1 Checking spline shaft Z-axis operation 3-39
4.5.2 Checking and cleaning around spline shaft 3-40
4.5.3 Lubricating the spline shaft (as needed) 3-41
4.6 Inspecting and replacing the air and oil mist filter 3-43
5. Six-month inspection 3-45
5.1 Cleaning the fiducial camera 3-45
5.2 Cleaning and lubricating the W-axis 3-46
5.3 Cleaning the side view camera (Option) 3-48
6. One-year inspection 3-49
6.1 Cleaning and replacing the blow station filter 3-49
6.2 Checking the nozzle station sensor condition (option) 3-50
Chapter 4 How to replace consumable parts
1. Nozzle 4-1
1.1 Replacing the nozzle tip and spring 4-1
1.2 Replacing the nozzle O-ring 4-2
2. Replacing nozzle leaf springs 4-3
3. Ejector unit 4-5
3.1 Replacing an ejector bit 4-5
3.2 Replacing a valve (solenoid valve) 4-6
3.3 Replacing a cleaning blow valve 4-9
4. Replacing the conveyor belts 4-10
Chapter 5 Lubrication points and schedule
1. Lubrication preparations 5-1
1.1 Compatible grease 5-1
1.2 Grease gun 5-1
2. Lubrication points and schedule 5-2
2.1 X-axis 5-2
2.2 Y-axis 5-3
2.3 PU-axis 5-3
2.4 W-axis (Conveyor) 5-4
2.5 Z-axis (Spline shaft) 5-5
Appendix
1. Specifications A-1
1.1 Air regulator unit A-1
1.2 Power connection terminals A-2
2. Warranty A-3