YS100_Mainte_E - 第36页
Chapter 4 How to replace consumable par ts 1. Nozzle 4-1 1.1 Replacing the nozzle tip and spring 4-1 1.2 Replacing the nozzle O-ring 4-2 2. Replacing nozzle leaf springs 4-3 3. Ejector unit 4-5 3.1 Replacing an ejector b…
1.3 Checking the conveyor sensor condition and operation 3-8
1.4 Checking the board clamp condition and operation 3-10
1.4.1 Checking the board clamp condition 3-10
1.4.2 Checking the board clamp operation 3-10
2. Monthly inspection 3-11
2.1 Cleaning the nozzle air path 3-11
2.2 Cleaning FNC nozzles 3-12
2.2.1 Removing FNC nozzle assembly 3-12
2.2.2 Cleaning the FNC nozzle assembly 3-14
2.2.3 Cleaning the FNC locate pin 3-18
2.2.4 Reassembling the FNC nozzle assembly 3-19
2.3 Inspecting ball screws and guides of each axis 3-22
3. Two-month inspection 3-23
3.1 Cleaning and greasing the X and Y axis 3-23
3.1.1 Cleaning and greasing the X and Y axis ball screws 3-23
3.1.2 Cleaning and greasing the X, Y and W axes guides 3-25
3.2 Cleaning and greasing the push-up axis (PU axis) 3-26
3.3 Inspecting the board conveyor unit 3-28
3.3.1 Inspecting and cleaning the conveyor belt 3-28
4. Three-month inspection 3-32
4.1 Cleaning and replacing the ejector filter 3-32
4.2 Checking the ejector vacuum pressure 3-33
4.3 Operation check of head blow valve and cleaning blow valve 3-34
4.4 Cleaning the inside of the spline shaft 3-36
4.4.1 Cleaning the inside of the spline shaft 3-36
4.4.2 Checking the negative pressure 3-38
4.5 Checking spline shaft operation 3-39
4.5.1 Checking spline shaft Z-axis operation 3-39
4.5.2 Checking and cleaning around spline shaft 3-40
4.5.3 Lubricating the spline shaft (as needed) 3-41
4.6 Inspecting and replacing the air and oil mist filter 3-43
5. Six-month inspection 3-45
5.1 Cleaning the fiducial camera 3-45
5.2 Cleaning and lubricating the W-axis 3-46
5.3 Cleaning the side view camera (Option) 3-48
6. One-year inspection 3-49
6.1 Cleaning and replacing the blow station filter 3-49
6.2 Checking the nozzle station sensor condition (option) 3-50
Chapter 4 How to replace consumable parts
1. Nozzle 4-1
1.1 Replacing the nozzle tip and spring 4-1
1.2 Replacing the nozzle O-ring 4-2
2. Replacing nozzle leaf springs 4-3
3. Ejector unit 4-5
3.1 Replacing an ejector bit 4-5
3.2 Replacing a valve (solenoid valve) 4-6
3.3 Replacing a cleaning blow valve 4-9
4. Replacing the conveyor belts 4-10
Chapter 5 Lubrication points and schedule
1. Lubrication preparations 5-1
1.1 Compatible grease 5-1
1.2 Grease gun 5-1
2. Lubrication points and schedule 5-2
2.1 X-axis 5-2
2.2 Y-axis 5-3
2.3 PU-axis 5-3
2.4 W-axis (Conveyor) 5-4
2.5 Z-axis (Spline shaft) 5-5
Appendix
1. Specifications A-1
1.1 Air regulator unit A-1
1.2 Power connection terminals A-2
2. Warranty A-3
The instruction manual of this machine is written for those who operate
this machine.
Please read this manual carefully for correct operations and pay
special attention to safety precautions.
After reading through this manual, please use this manual as an
occasional reference and keep it within reach.
Introduction
Contents
1. Contents of each chapter i
2. Maintenance list ii